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CN105386200B - 双面起绒漂白树脂衬及其生产方法 - Google Patents

双面起绒漂白树脂衬及其生产方法 Download PDF

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CN105386200B
CN105386200B CN201510660283.7A CN201510660283A CN105386200B CN 105386200 B CN105386200 B CN 105386200B CN 201510660283 A CN201510660283 A CN 201510660283A CN 105386200 B CN105386200 B CN 105386200B
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CN105386200A (zh
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曹平
朱红耀
曾燕
黄新华
黄�俊
姜伟
吴亮亮
王婷
张鹏飞
刘丽华
王春梅
杨静新
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NANTONG HAIHUI GARMENT ACCESSORIES Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/02Linings
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/39General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
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    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673Inorganic compounds
    • D06P1/67333Salts or hydroxides
    • D06P1/6735Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D06P1/67358Halides or oxyhalides
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/6008Natural or regenerated cellulose using acid dyes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/06Details of garments

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Details Of Garments (AREA)

Abstract

本发明公开了一种双面起绒漂白树脂衬及其生产方法,生产流程包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤;本发明工艺操作方便,产品性能优异,双面都有一层蓬松绒毛;游离和水解甲醛≤35mg/kg;经纬向水洗尺寸变化率为‑0.6%~+0.5%。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。

Description

双面起绒漂白树脂衬及其生产方法
技术领域
本发明涉及一种双面起绒漂白树脂衬及其生产方法。
背景技术
现有的树脂衬表面光滑,与服装面料复合后,一般都比较紧实,没有蓬松柔软手感。常规树脂衬的经纬向缩水率大,游离和水解甲醛量大,影响使用性能和使用效果。
发明内容
本发明的目的在于提供一种双面都有一层蓬松绒毛;游离和水解甲醛≤35mg/kg;经纬向水洗尺寸变化率为-0.6%~+0.5%的双面起绒漂白树脂衬及其生产方法。
本发明的技术解决方案是:
一种双面起绒漂白树脂衬及其生产方法,其特征是:树脂衬双面都有一层蓬松绒毛;游离和水解甲醛≤35mg/kg;经纬向水洗尺寸变化率为-0.6%~+0.5%。
衬布的坯布为纯棉织物或涤棉织物;其中所述纯棉织物为下列二种规格中的一种:第一种是平纹组织,门幅为48.5英寸、纱支数为20s×20s、密度为60×60根/英寸,第二种是斜纹组织,门幅为48.5英寸、纱支数为20/2 s×20/2s、密度为52×68根/英寸;所述涤棉织物为下列二种平纹组织规格中的一种:第一种的门幅为48.5英寸、纱支数为21 s×21s、密度为60×58根/英寸,第二种的门幅为48.5英寸、纱支数为16s×16s、密度为50×50根/英寸。
一种双面起绒树脂衬的生产方法,依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤;拉毛工艺为双面各拉二~四次,锡林转速75 rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.25~0.40Mpa,逆针辊转速800~850rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度 14~16m/min。拉毛后,织物两面都覆盖一层均匀绒毛。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
纯棉织物上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 85 ~100 g/L
Arkofix NDF liqc 35~50 g/L
MgCl2·6H2O 12~ 15 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B 0.00450~0.00564 g/L
酸性蓝A2R 0.01020~0.01282 g/L
增白剂MST-B 2.74~3.67 g/L
其余为水,并用柠檬酸调pH 至4.2;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 85 ~100 g/L
Arkofix NDF liqc 35~50 g/L
MgCl2·6H2O 12~ 15 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B (0.00450~0.00564)×1.25×80% g/L
酸性蓝A2R (0.01020~0.01282)×80% g/L
增白剂MST-B (2.74~3.67)×80% g/L
其余为水,并用柠檬酸调pH 至4.2;
涤/棉织物上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 50 ~60 g/L
Arkofix NDF liqc 30~40 g/L
MgCl2·6H2O 8~10 g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450 g/L
酸性蓝A2R 0.01020 g/L
增白剂MST-B 2.74 g/L
其余为水,并用柠檬酸调pH 至3.8;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 50 ~60 g/L
Arkofix NDF liqc 30~40 g/L
MgCl2·6H2O 8~10 g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450×1.25×80% g/L
酸性蓝A2R 0.01020×80% g/L
增白剂MST-B 2.74×80% g/L
其余为水,并用柠檬酸调pH 至3.8。
本发明工艺操作方便,产品性能优异,游离和水解甲醛≤35mg/kg;经纬向水洗尺寸变化率为-0.6%~+0.5%,树脂衬双面都有一层蓬松绒毛,树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1:
衬布坯布是纯棉平纹组织,门幅为48.5英寸、纱支数为20s×20s、密度为60×60根/英寸,
一种双面起绒树脂衬的生产方法,依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤。
拉毛工艺为双面各拉三次,锡林转速75 rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.35Mpa,逆针辊转速850rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度 14~16m/min。拉毛后,织物两面都覆盖一层均匀绒毛。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 85 g/L
Arkofix NDF liqc 35 g/L
MgCl2·6H2O 12 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B 0.00450g/L
酸性蓝A2R 0.01020 g/L
增白剂MST-B 2.74 g/L
其余为水,并用柠檬酸调pH 至4.2;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 85g/L
Arkofix NDF liqc 35 g/L
MgCl2·6H2O 12 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B 0.00450×1.25×80% g/L
酸性蓝A2R 0.01020×80% g/L
增白剂MST-B 2.74×80% g/L
其余为水,并用柠檬酸调pH 至4.2;
上蓝增白防缩整理时,通过平幅进布,二浸二轧防缩整理液,工作液pH值4.2-4.4,90~130℃松式烘燥,超喂1.5%~3.0%上针板,八格热风焙烘,其中第一格温度160℃,第二格温度165℃,第三~八格温度175℃,焙烘时车速为28m/min,两个锡林冷却落布步骤。
实施例2
衬布坯布是纯棉是斜纹组织,门幅为48.5英寸、纱支数为20/2 s×20/2s、密度为52×68根/英寸;
一种双面起绒树脂衬的生产方法,依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤。
拉毛工艺为双面各拉四次,锡林转速75 rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.40Mpa,逆针辊转速850rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度 14~16m/min。拉毛后,织物两面都覆盖一层均匀绒毛。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 100 g/L
Arkofix NDF liqc 50 g/L
MgCl2·6H2O 15 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B 0.00564 g/L
酸性蓝A2R 0.01282 g/L
增白剂MST-B 3.67 g/L
其余为水,并用柠檬酸调pH 至4.2;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 100 g/L
Arkofix NDF liqc 50 g/L
MgCl2·6H2O 15 g/L
乙烯脲 1.8 g/L
非离子柔软剂FTT 3.5 g/L
酸性红10B 0.00564×1.25×80% g/L
酸性蓝A2R 0.01282×80% g/L
增白剂MST-B 3.67×80% g/L
其余为水,并用柠檬酸调pH 至4.2;
上蓝增白防缩整理时,通过平幅进布,二浸二轧防缩整理液,工作液pH值4.2-4.4,90~130℃松式烘燥,超喂1.5%~3.0%上针板,八格热风焙烘,其中第一格温度160℃,第二格温度165℃,第三~八格温度175℃,焙烘时车速为28m/min,两个锡林冷却落布步骤。
实施例3
衬布坯布是涤棉平纹组织,门幅为48.5英寸、纱支数为21 s×21s、密度为60×58根/英寸,
一种双面起绒树脂衬的生产方法,依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤。
拉毛工艺为双面各拉二次,锡林转速75 rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.25Mpa,逆针辊转速800rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度 14~16m/min。拉毛后,织物两面都覆盖一层均匀绒毛。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 50 g/L
Arkofix NDF liqc 30 g/L
MgCl2·6H2O 8 g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450 g/L
酸性蓝A2R 0.01020 g/L
增白剂MST-B 2.74 g/L
其余为水,并用柠檬酸调pH 至3.8;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 50g/L
Arkofix NDF liqc 30g/L
MgCl2·6H2O 8g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450×1.25×80% g/L
酸性蓝A2R 0.01020×80% g/L
增白剂MST-B 2.74×80% g/L
其余为水,并用柠檬酸调pH 至3.8。
上蓝增白防缩整理时,通过平幅进布,二浸二轧防缩整理液,工作液pH值3.8-4.0,90~130℃松式烘燥,超喂1.0%~2.0%上针板,八格热风焙烘,其中第一格温度160℃,第二格温度165℃,第三~八格温度175℃,焙烘时车速为30m/min,两个锡林冷却落布步骤。
实施例4
衬布坯布是涤棉平纹组织,门幅为48.5英寸、纱支数为16s×16s、密度为50×50根/英寸。
一种双面起绒树脂衬的生产方法,依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤。
拉毛工艺为双面各拉二~四次,锡林转速75 rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.30Mpa,逆针辊转速800rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度 14~16m/min。拉毛后,织物两面都覆盖一层均匀绒毛。树脂衬与服装面料复合后,使得面料的手感特别柔软丰满。
上蓝增白防缩同浴整理时,补充液的组成为:
抗皱整理剂 RESIN KH-1 60 g/L
Arkofix NDF liqc 40 g/L
MgCl2·6H2O 10 g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450 g/L
酸性蓝A2R 0.01020 g/L
增白剂MST-B 2.74 g/L
其余为水,并用柠檬酸调pH 至3.8;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
抗皱整理剂 RESIN KH-1 60 g/L
Arkofix NDF liqc 40 g/L
MgCl2·6H2O 10 g/L
乙烯脲 1.0 g/L
非离子柔软剂FTT 2.5 g/L
酸性红10B 0.00450×1.25×80% g/L
酸性蓝A2R 0.01020×80% g/L
增白剂MST-B 2.74×80% g/L
其余为水,并用柠檬酸调pH 至3.8。
上蓝增白防缩整理时,通过平幅进布,二浸二轧防缩整理液,工作液pH值3.8-4.0,90~130℃松式烘燥,超喂1.0%~2.0%上针板,八格热风焙烘,其中第一格温度160℃,第二格温度165℃,第三~八格温度175℃,焙烘时车速为30m/min,两个锡林冷却落布步骤。

Claims (2)

1.一种双面起绒漂白树脂衬的生产方法,其特征是:树脂衬双面都有一层蓬松绒毛;游离和水解甲醛≤35mg/kg;经纬向水洗尺寸变化率为-0.6%~+0.5%;依次包括翻缝、精练、漂白、双面拉毛、上蓝增白防缩同浴整理、机械预缩步骤;拉毛工艺为双面各拉二~四次,锡林转速75rpm,顺针辊转速700rpm,顺针辊气缸压力0.20Mpa,逆针辊气缸压力0.25~0.40Mpa,逆针辊转速800~850rpm;上导布辊张力1.8%,前导布辊张力2.8%,后导布辊张力1.9%,进布速度14~16m/min,拉毛后,织物两面都覆盖一层均匀绒毛;
纯棉织物上蓝增白防缩同浴整理时,补充液的组成为:
其余为水,并用柠檬酸调pH至4.2;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
其余为水,并用柠檬酸调pH至4.2;
涤/棉织物上蓝增白防缩同浴整理时,补充液的组成为:
其余为水,并用柠檬酸调pH至3.8;
新开车时,浸轧槽中上蓝增白防缩整理工作液的组成为:
其余为水,并用柠檬酸调pH至3.8。
2.根据权利要求1所述的双面起绒漂白树脂衬的生产方法,其特征是:衬布的坯布为纯棉织物或涤棉织物;其中所述纯棉织物为下列二种规格中的一种:第一种是平纹组织,门幅为48.5英寸、纱支数为20s×20s、密度为60×60根/英寸,第二种是斜纹组织,门幅为48.5英寸、纱支数为20/2s×20/2s、密度为52×68根/英寸;所述涤棉织物为下列二种平纹组织规格中的一种:第一种的门幅为48.5英寸、纱支数为21s×21s、密度为60×58根/英寸,第二种的门幅为48.5英寸、纱支数为16s×16s、密度为50×50根/英寸。
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