CN105064007B - PI‑SiO2PTFE ternary nanos are combined many curved hole membrane materials and its preparation method and application - Google Patents
PI‑SiO2PTFE ternary nanos are combined many curved hole membrane materials and its preparation method and application Download PDFInfo
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Abstract
本发明公开了一种纳米复合多曲孔膜材料,它以聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有复合纳米颗粒;其特征在于:所述的复合纳米颗粒由聚四氟乙烯纳米微球(PTFE‑NP)和二氧化硅纳米颗粒(SiO2‑NP)以(7‑12)/(8‑13)的重量比混合构成。本发明提供的纳米复合多曲孔膜材料具有耐高温、适中的孔隙率、适中的面密度、良好的离子传输性和优异的机械性能,用在锂离子电池中,可克服纯聚酰亚胺纳米纤维隔膜由于孔隙率过高而造成电池微短路的问题;可解决动力锂离子电池因机械碰撞导致热失控的严重问题。The invention discloses a nanocomposite multi-porous membrane material, which uses polyimide (PI) nanofiber non-woven fabric as a base material, and the pores of the base material are filled with composite nanoparticles; it is characterized in that: the composite The nanoparticles are composed of polytetrafluoroethylene nanospheres (PTFE-NP) and silicon dioxide nanoparticles (SiO 2 -NP) mixed in a weight ratio of (7-12)/(8-13). The nanocomposite multi-porous membrane material provided by the invention has high temperature resistance, moderate porosity, moderate areal density, good ion transport and excellent mechanical properties, and can overcome pure polyimide when used in lithium ion batteries. The nanofiber diaphragm causes the problem of micro-short circuit of the battery due to too high porosity; it can solve the serious problem of thermal runaway of the power lithium-ion battery due to mechanical collision.
Description
技术领域technical field
本发明属于电池隔膜领域,涉及一种多曲孔膜材料,具体涉及一种有机/无机三元纳米复合材料,及其制备方法和作为电池隔膜的应用。The invention belongs to the field of battery diaphragms and relates to a multi-porous membrane material, in particular to an organic/inorganic ternary nanocomposite material, a preparation method thereof and an application as a battery diaphragm.
背景技术Background technique
锂离子电池作为新能源汽车的动力电池得到了迅速发展,将成为人类不可缺少的生活用品。但由于目前使用的锂电池隔膜属于耐温性能较差的聚烯烃类多孔膜材料,在较高温度下,或在电池过充过放及机械损伤的情况下,锂离子电池容易出现冒烟、着火、甚至爆炸等危及使用者安全的隐患。因此,提高锂离子电池的安全性是推广锂离子电池在汽车动力等领域应用的关键。As the power battery of new energy vehicles, lithium-ion batteries have been developed rapidly and will become an indispensable daily necessities for human beings. However, since the currently used lithium battery separator is a polyolefin porous membrane material with poor temperature resistance, at a higher temperature, or in the case of overcharging, overdischarging and mechanical damage, lithium-ion batteries are prone to smoke, Fire, even explosion and other hidden dangers that endanger the safety of users. Therefore, improving the safety of lithium-ion batteries is the key to promoting the application of lithium-ion batteries in automotive power and other fields.
针对锂电池的使用安全性,人们利用PI材料的高耐热性,开发了一种高孔隙率的电纺PI纳米纤维电池隔膜。这种高孔隙率PI纳米纤维隔膜在300℃高温下不收缩,并具有耐过充过放、高倍率性能和高循环性能等特点,使锂离子电池的电化学性能得到了大幅度提高。然而,由于这种电纺纳米纤维隔膜是一种由纤维堆积的非织造布,具有过高的孔隙率和过大的表面孔径,导致电池的荷电保持率较低,常出现微短路现象,尤其是当电池隔膜厚度较低时,如低于30微米,这种情况出现的几率相当高。因此,非常有必要创造一种新的具有较低孔隙率和较小表面孔径的耐高温高安全锂离子电池隔膜。For the safety of lithium batteries, a high-porosity electrospun PI nanofiber battery separator has been developed by taking advantage of the high heat resistance of PI materials. This high-porosity PI nanofiber separator does not shrink at a high temperature of 300°C, and has the characteristics of overcharge and overdischarge resistance, high rate performance and high cycle performance, which greatly improves the electrochemical performance of lithium-ion batteries. However, since this electrospun nanofiber separator is a non-woven fabric stacked by fibers, it has too high porosity and too large surface pore size, resulting in a low charge retention rate of the battery and frequent micro-short circuits. Especially when the thickness of the battery separator is low, such as below 30 microns, the probability of this situation is quite high. Therefore, it is very necessary to create a new high-temperature-resistant and high-safety lithium-ion battery separator with lower porosity and smaller surface pore size.
发明内容Contents of the invention
本发明的目的之一在于:提供一种具有较低孔隙率和较小表面孔径的耐温高安全的多曲孔膜材料。One of the objectives of the present invention is to provide a temperature-resistant, high-safety multi-cable porous membrane material with lower porosity and smaller surface pore size.
本发明的目的之二在于:提供制备所述的多曲孔膜材料的方法。The second object of the present invention is to provide a method for preparing the tortuous porous membrane material.
本发明的目的之三在于:提供所述的多曲孔膜材料在电池隔膜中的应用。The third object of the present invention is to provide the application of the porous membrane material in battery separators.
本发明的上述目的是通过以下技术方案实现的:Above-mentioned purpose of the present invention is achieved through the following technical solutions:
首先,提供一种纳米复合多曲孔膜材料,它以聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有复合纳米颗粒;所述的复合纳米颗粒由聚四氟乙烯纳米微球(PTFE-NP)和二氧化硅纳米颗粒(SiO2-NP)以(7-12)/(8-13)的重量比混合构成。First of all, a nanocomposite multi-porous membrane material is provided, which uses polyimide (PI) nanofiber nonwovens as a base material, and composite nanoparticles are filled in the pores of the base material; Vinyl fluoride nanospheres (PTFE-NP) and silicon dioxide nanoparticles (SiO 2 -NP) are mixed in a weight ratio of (7-12)/(8-13).
本发明优选的纳米复合多曲孔膜材料中,所述的复合纳米颗粒由PTFE-NP和SiO2-NP以(30-42)/(38-50)的重量比混合构成;最优选的所述PTFE-NP和SiO2-NP的重量比包括42/38、30/50或36/44。In the preferred nanocomposite porous membrane material of the present invention, the composite nanoparticles are composed of PTFE-NP and SiO 2 -NP mixed in a weight ratio of (30-42)/(38-50); the most preferred The weight ratio of PTFE-NP and SiO 2 -NP includes 42/38, 30/50 or 36/44.
本发明优选的纳米复合多曲孔膜材料中,所述的PTFE-NP的直径优选在80-300nm之间;SiO2-NP的直径优选在50-800nm之间。In the preferred nanocomposite porous membrane material of the present invention, the diameter of the PTFE-NP is preferably between 80-300nm; the diameter of the SiO 2 -NP is preferably between 50-800nm.
所述的PTFE-NP和SiO2-NP共占所述的纳米复合多曲孔膜材料总重量的比例优选在30-60%之间。The ratio of the PTFE-NP and SiO 2 -NP to the total weight of the nanocomposite porous membrane material is preferably between 30-60%.
本发明优选的纳米复合多曲孔膜材料的厚度在10-40μm之间。The thickness of the preferred nanocomposite porous membrane material in the present invention is between 10-40 μm.
本发明优选的纳米复合多曲孔膜材料通过用含有(7-12)/(8-13)的重量比的PTFE-NP和SiO2-NP的水基混合悬浮液涂布或浸渍PI纳米纤维非织造布,使悬浮液渗透填满PI纳米纤维非织造布的孔隙,再经100-200℃高温烘干制得。The preferred nanocomposite porous membrane material of the present invention is obtained by coating or impregnating PI nanofibers with a water-based mixed suspension containing PTFE-NP and SiO 2 -NP in a weight ratio of (7-12)/(8-13) The non-woven fabric is obtained by making the suspension infiltrate and fill the pores of the PI nanofiber non-woven fabric, and then drying at a high temperature of 100-200°C.
所述的水基混合悬浮液优选进一步含有占悬浮液总重量1.0%~2.5%的粘合剂和占悬浮液总重量0.05%~0.15%的分散剂。The water-based mixed suspension preferably further contains 1.0% to 2.5% of binder and 0.05% to 0.15% of dispersant accounting for the total weight of the suspension.
所述的粘合剂优选聚丙烯酸酯,更优选丙烯酸丁酯-丙烯酸异辛酯共聚物。The binder is preferably polyacrylate, more preferably butyl acrylate-isooctyl acrylate copolymer.
所述的分散剂优选聚丙烯酸铵。The dispersant is preferably ammonium polyacrylate.
所述的含有水基混合悬浮液优选的绝对粘度为20~30mPa·S。The preferred absolute viscosity of the mixed suspension containing water base is 20-30 mPa·S.
在此基础上,本发明还提供一种制备所述的纳米复合多曲孔膜材料的方法,是以低粘度PTFE-NP和SiO2-NP水基混合悬浮液和PI纳米纤维非织造布为原材料,通过表面涂敷渗透或浸渍涂敷渗透的方法,将PTFE-NP和SiO2-NP填进PI纳米纤维非织造布的孔隙中,在较低温度烘干后,升温至较高温度使粘合剂在PTFE-NP和SiO2-NP间及纳米微球和纳米颗粒与PI纳米纤维间进行粘合。On this basis, the present invention also provides a method for preparing the nanocomposite porous membrane material, which is based on low viscosity PTFE-NP and SiO 2 -NP water-based mixed suspension and PI nanofiber nonwoven fabric. Raw materials, through the method of surface coating infiltration or dipping coating infiltration, PTFE-NP and SiO 2 -NP are filled into the pores of PI nanofiber nonwovens, and after drying at a lower temperature, the temperature is raised to a higher temperature to make Adhesives bond between PTFE-NP and SiO 2 -NP and between nanospheres and nanoparticles and PI nanofibers.
本发明优选的制备所述的纳米复合多曲孔膜材料的方法,具体包括以下步 骤:The preferred preparation method of the nanocomposite porous membrane material of the present invention specifically comprises the following steps:
1)配制水基混合悬浮液:1) Prepare water-based mixed suspension:
按重量百分比计,将7-12%的PTFE-NP、8-13%的SiO2-NP、0.05-0.15%的分散剂、1.0-2.5%的粘合剂和余量的水混合得到混合液,将混合液在8000转/min的转速下乳化,形成绝对粘度在20~30mPa·S的水基混合悬浮液;By weight percentage, mix 7-12% of PTFE-NP, 8-13% of SiO 2 -NP, 0.05-0.15% of dispersant, 1.0-2.5% of binder and the rest of water to obtain a mixed liquid , emulsifying the mixed liquid at a speed of 8000 rpm to form a water-based mixed suspension with an absolute viscosity of 20-30 mPa·S;
2)制备纳米复合多曲孔膜材料:2) Preparation of nanocomposite porous membrane material:
将步骤1)配制的水基混合悬浮液在水平板上铺平形成一定厚度的悬浮液膜,然后将PI纳米纤维非织造布覆盖在所述的悬浮液膜上,悬浮液渗进PI纳米纤维非织造布中,待纳米纤维布上层湿透,揭起PI纳米纤维非织造布;The water-based mixed suspension prepared in step 1) is spread on a horizontal plate to form a suspension film of a certain thickness, and then the PI nanofiber nonwoven is covered on the suspension film, and the suspension penetrates into the PI nanofiber In the nonwoven fabric, when the upper layer of the nanofiber cloth is soaked, lift the PI nanofiber nonwoven fabric;
3)将步骤2)得到的PI纳米纤维非织造布先在100~120℃下热烘8~12min,再升温至180~200℃热处理3~6min,使PTFE-NP和SiO2-NP间以及它们与PI纳米纤维间因粘合剂的熔融而充分粘结形成本发明所述的三元纳米复合多曲孔膜。3) Heat the PI nanofiber nonwoven fabric obtained in step 2) at 100-120°C for 8-12 minutes, then raise the temperature to 180-200°C for 3-6 minutes, so that the PTFE-NP and SiO 2 -NP and They are fully bonded with the PI nanofibers due to the melting of the binder to form the ternary nanocomposite multi-porous membrane of the present invention.
本发明优选的制备所述的纳米复合多曲孔膜材料的方法,步骤1)所述的粘合剂优选聚丙烯酸酯,更优选丙烯酸丁酯-丙烯酸异辛酯共聚物;所述的分散剂优选聚丙烯酸铵。The preferred method for preparing the nanocomposite porous membrane material of the present invention, step 1) the preferred polyacrylate adhesive, more preferably butyl acrylate-isooctyl acrylate copolymer; the dispersant Ammonium polyacrylate is preferred.
本发明优选的制备所述的纳米复合多曲孔膜材料的方法,步骤2)所述的PI纳米纤维非织造布优选厚度在9-38μm之间、孔隙率优选在60-90%之间的电纺PI纳米纤维非织造布。In the preferred method of preparing the nanocomposite porous membrane material of the present invention, the PI nanofiber nonwoven fabric described in step 2) preferably has a thickness between 9-38 μm and a porosity preferably between 60-90%. Electrospun PI nanofiber nonwovens.
本发明优选的制备所述的纳米复合多曲孔膜材料的方法,步骤3)优选将步骤2)得到的PI纳米纤维非织造布先在100℃下热烘10min,再升温至200℃热处理5min。In the preferred method of preparing the nanocomposite porous membrane material of the present invention, step 3) preferably heat-dries the PI nanofiber nonwoven fabric obtained in step 2) at 100°C for 10 minutes, and then heats up to 200°C for 5 minutes .
本发明利用PTFE-NP具有耐温、较低的密度、纳米级的直径;SiO2-NP具有优越的耐温性、接近金刚石的高硬度和直径小于PI纳米纤维非织造布的表面孔径等特性,将它们混合填充进PI纳米纤维非织造布的孔隙中,降低PI纳米纤维非织造布的孔隙率及缩小其表面孔径、提高隔膜的电击穿强度、改善电池的 荷电保持率和杜绝电池的微短路现象;同时改善电池隔膜抗热收缩的性能,且不会大幅度增加隔膜的面密度。因此,本发明的PTFE-NP/SiO2-NP/PI三元纳米复合多曲孔膜是一种非常适合于用作耐高温高安全电池隔膜的膜材料。The present invention utilizes PTFE-NP to have temperature resistance, lower density, and nano-scale diameter; SiO 2 -NP has superior temperature resistance, high hardness close to diamond, and diameter smaller than the surface aperture of PI nanofiber nonwovens, etc. , mix and fill them into the pores of PI nanofiber nonwovens, reduce the porosity of PI nanofiber nonwovens and reduce its surface pore size, improve the electrical breakdown strength of the separator, improve the charge retention rate of the battery and eliminate the battery Micro-short circuit phenomenon; at the same time, it improves the thermal shrinkage resistance of the battery separator, and does not greatly increase the areal density of the separator. Therefore, the PTFE-NP/SiO 2 -NP/PI ternary nanocomposite porous membrane of the present invention is a membrane material very suitable for use as a high-temperature-resistant and high-safety battery diaphragm.
本发明的纳米复合多曲孔膜材料通过特定的材料选择和工艺制备,形成具有比现有的PI纳米纤维非织造布更小孔隙的有机/无机三元纳米复合的多曲孔膜结构。其结构中,PI纳米纤维非织造布中的纳米纤维网络结构起支撑作用,PTFE-NP和SiO2-NP起填充和构筑纳米孔隙的作用,从而赋予这种有机/无机三元纳米复合多曲孔膜材料具有良好的孔隙结构、小表面孔径、高击穿强度、耐热性能和优异机械性能等特性,克服了电纺PI纳米纤维非织造布过高的孔隙率、过大的表面孔径和电击穿强度低等作为安全电池隔膜的致命弱点;同时,面密度增加还不至于过大。在选择填充的复合纳米颗粒时,本发明人研究了有机纳米微球与无机纳米颗粒之间的比例对于材料性能的影响,发现当复合纳米颗粒比例高于60%时,将导致纳米颗粒填充的多曲孔膜的总体密度过高,对PI纳米纤维非织造布的孔洞填充过度,导致孔隙率偏低,平均孔径偏小的复合多曲孔膜;当复合纳米颗粒比例低于30%时,所述复合多曲孔膜绝缘性下降,微短路风险较大,同时复合颗粒中的两类纳米颗粒之间也需要控制合适的比例,使两种微粒各自的优质特性得以均衡发挥。本发明人经过大量的实验获得了两种颗粒间的最佳配比范围,使复合多曲孔膜材料的整体性能在所述最佳配比范围下达到最优。在选择粘合剂与分散剂时,本发明人需要根据复合纳米颗粒的特性和填充工艺的需要在多种粘合剂和分散剂中进行多因素的全面筛选,最终发现:聚丙烯酸酯类粘合剂,尤其是丙烯酸丁酯-丙烯酸异辛酯共聚物,能够为复合水基悬浮液提供恰到好处的黏度,为进一步的涂敷渗透和颗粒粘结提供了理想的基础;聚丙烯酸铵的加入较其他分散剂更容易在纳米颗粒表面上形成双电层,能够对超细固体颗粒的分散起到明显作用,可以降低浆料粘度、防止颗粒团聚,使有机和无机纳米颗粒在水基悬浮液中的分散达到了较为理想的状态。此外,本发明提供的制备方法相较现有技术中的刮涂工艺更适合工业化生产。The nanocomposite multi-porous membrane material of the present invention is prepared through specific material selection and process to form an organic/inorganic ternary nanocomposite multi-porous membrane structure with smaller pores than the existing PI nanofiber nonwoven fabric. In its structure, the nanofiber network structure in the PI nanofiber nonwoven fabric plays a supporting role, and PTFE-NP and SiO 2 -NP play the role of filling and constructing nanopores, thus endowing this organic/inorganic ternary nanocomposite with multiple curvatures. The porous film material has the characteristics of good pore structure, small surface pore size, high breakdown strength, heat resistance and excellent mechanical properties, which overcomes the high porosity, large surface pore size and Low electrical breakdown strength is the Achilles' heel of a safe battery separator; at the same time, the increase in areal density is not too large. When selecting filled composite nanoparticles, the inventors have studied the effect of the ratio between organic nanospheres and inorganic nanoparticles on the material properties, and found that when the composite nanoparticles ratio is higher than 60%, it will lead to the failure of nanoparticle filling. The overall density of the multi-porous membrane is too high, and the pores of the PI nanofiber nonwoven are overfilled, resulting in a composite multi-porous membrane with low porosity and small average pore size; when the proportion of composite nanoparticles is lower than 30%, The insulation of the composite porous membrane is reduced, and the risk of micro-short circuit is relatively large. At the same time, the appropriate ratio between the two types of nanoparticles in the composite particles needs to be controlled, so that the high-quality characteristics of the two types of particles can be balanced. The inventors of the present invention have obtained the optimal ratio range between the two particles through a large number of experiments, so that the overall performance of the composite porous membrane material can be optimized in the optimal ratio range. When selecting a binder and a dispersant, the inventors need to conduct a multi-factor comprehensive screening among various binders and dispersants according to the characteristics of the composite nanoparticle and the needs of the filling process, and finally found that: polyacrylate adhesive The mixture, especially butyl acrylate-isooctyl acrylate copolymer, can provide just the right viscosity for the composite water-based suspension, providing an ideal basis for further coating penetration and particle bonding; the addition of ammonium polyacrylate is relatively Other dispersants are more likely to form an electric double layer on the surface of nanoparticles, which can play a significant role in the dispersion of ultrafine solid particles, can reduce slurry viscosity, prevent particle agglomeration, and make organic and inorganic nanoparticles in water-based suspensions The dispersion has reached a more ideal state. In addition, the preparation method provided by the present invention is more suitable for industrial production than the scraping coating process in the prior art.
最终,本发明的PTFE-NP/SiO2-NP/PI三元纳米复合多曲孔膜材料获得了如下特性:厚度在10-40μm之间、孔隙率在30-50%之间、表面孔径在50-800nm之间、面密度在18-24g/m2、拉伸强度在30~50MPa之间、热收缩温度大于350℃、电击穿强度在35-50V/μm之间、离子电导率在1.0-8.0×10-3S·cm-1之间。具有这种特性的有机/无机三元纳米复合膜耐高温、抗热收缩、耐高电压和高电流冲击,抗机械撞击,适合于用作安全电池隔膜和安全超级电容器隔膜,制造各种高容量和高动力锂电池或超级电容器。Finally, the PTFE-NP/SiO 2 -NP/PI ternary nanocomposite multi-porous membrane material of the present invention has the following characteristics: the thickness is between 10-40 μm, the porosity is between 30-50%, and the surface pore diameter is between Between 50-800nm, surface density between 18-24g/m 2 , tensile strength between 30-50MPa, heat shrinkage temperature greater than 350°C, electrical breakdown strength between 35-50V/μm, ionic conductivity between Between 1.0-8.0×10 -3 S·cm -1 . The organic/inorganic ternary nanocomposite film with this characteristic is resistant to high temperature, heat shrinkage, high voltage and high current impact, and mechanical impact. And high power lithium battery or super capacitor.
本发明还提供所述的纳米复合多曲孔膜材料作为非水电解质二次电池的电池隔膜或电容器隔膜的应用。The invention also provides the application of the nanocomposite porous membrane material as a battery diaphragm or a capacitor diaphragm of a non-aqueous electrolyte secondary battery.
具体实施方式detailed description
以下实施例将有助于本领域的普通技术人员进一步理解本发明,但不以任何形式限制本发明。The following examples will help those of ordinary skill in the art to further understand the present invention, but do not limit the present invention in any form.
实施例1:Example 1:
一种有机/无机三元纳米复合膜材料,它以电纺聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有聚四氟乙烯纳米微球(PTFE-NP)和二氧化硅纳米颗粒(SiO2-NP),两者重量比为42/38;An organic/inorganic ternary nanocomposite membrane material, which is based on electrospun polyimide (PI) nanofiber nonwoven fabric, and the pores of the substrate are filled with polytetrafluoroethylene nanospheres (PTFE-NP) and silica nanoparticles (SiO 2 -NP), the weight ratio of the two is 42/38;
其制备方法如下:Its preparation method is as follows:
(1)聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-1)的配置:聚四氟乙烯纳米微球(直径主要分布在300nm)乳液(固含量60wt%)70.0克、二氧化硅纳米颗粒(主要粒径分布在200nm)38.0克,聚丙烯酸铵0.3克,丙烯酸丁酯-丙烯酸异辛酯共聚物8.7克,蒸馏水328.0克,一次性放入烧杯中,在每分钟8000转的转速下乳化,形成绝对粘度为29mPa·S的聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-1)。(1) Configuration of polytetrafluoroethylene nanospheres and silica nanoparticles water-based mixed suspension (PTFE-NP/SiO 2 -NP/H 2 O-1): polytetrafluoroethylene nanospheres (diameter mainly Distributed at 300nm) 70.0 grams of emulsion (solid content 60wt%), 38.0 grams of silica nanoparticles (main particle size distribution at 200nm), 0.3 grams of ammonium polyacrylate, 8.7 grams of butyl acrylate-isooctyl acrylate copolymer, distilled water 328.0 grams, put into a beaker at one time, emulsify under the rotating speed of 8000 revolutions per minute, form the polytetrafluoroethylene nano-microspheres and silica nano-particle water-based mixed suspension (PTFE-NP /SiO 2 -NP/H 2 O-1).
(2)PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的制备: 将上面所配置的PTFE-NP/SiO2-NP/H2O-1聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液在玻璃板上铺平形成厚度为40μm的悬浮液膜,然后将厚度为9μm的电纺PI纳米纤维非织造布覆盖在PTFE-NP/SiO2-NP/H2O-1悬浮液膜上,悬浮液渗进PI纳米纤维非织造布中,待纳米纤维布上层湿透,表明非织造布的孔隙中已完全充满了悬浮液,揭起PI纳米纤维非织造布,在100℃下热烘10min,升温至200℃热处理5min,使PTFE-NP纳米微球和二氧化硅纳米颗粒间以及它们与PI纳米纤维间通过聚丙烯酸酯共聚物熔融而充分粘结形成有机/无机三元纳米复合多曲孔膜。(2) Preparation of PTFE-NP/SiO 2 -NP/PI ternary nano-composite high-temperature-resistant high-safety battery separator: The PTFE-NP/SiO 2 -NP/H 2 O-1 polytetrafluoroethylene nanometer The water-based mixed suspension of microspheres and silica nanoparticles was spread on a glass plate to form a suspension film with a thickness of 40 μm, and then the electrospun PI nanofiber nonwoven fabric with a thickness of 9 μm was covered on PTFE-NP/ SiO2 -NP/H 2 O-1 suspension film, the suspension penetrates into the PI nanofiber nonwoven fabric, and when the upper layer of the nanofiber fabric is soaked, it indicates that the pores of the nonwoven fabric are completely filled with the suspension liquid, and the PI nanofiber nonwoven fabric is revealed. Nanofiber non-woven fabrics are heat-baked at 100°C for 10 minutes, then heat-treated at 200°C for 5 minutes, and the polyacrylate copolymer is melted between PTFE-NP nano-microspheres and silica nanoparticles and between them and PI nanofibers. Fully bonded to form an organic/inorganic ternary nanocomposite porous membrane.
(3)性能表征:所制备的PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的厚度为11μm、拉伸强度为50MPa、断裂伸长率为40%、穿刺强度为4.8N、在350℃下的热收缩率为0、多曲孔膜的孔隙率为35%、表面平均孔径为140nm、在0.48bar压力下的透气性为280S、电击穿强度为40V/μm,离子电导率为5.0×10-3S·cm-1。(3) Performance characterization: The prepared PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature-resistant high-safety battery separator has a thickness of 11 μm, a tensile strength of 50 MPa, an elongation at break of 40%, and a puncture strength of 4.8N, the heat shrinkage rate at 350°C is 0, the porosity of the multi-porous membrane is 35%, the surface average pore size is 140nm, the gas permeability is 280S under the pressure of 0.48bar, and the electrical breakdown strength is 40V/ μm, the ion conductivity is 5.0×10 -3 S·cm -1 .
实施例2:Example 2:
一种有机/无机三元纳米复合膜材料,它以电纺聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有聚四氟乙烯纳米微球(PTFE-NP)和二氧化硅纳米颗粒(SiO2-NP),两者重量比为30/50;An organic/inorganic ternary nanocomposite membrane material, which is based on electrospun polyimide (PI) nanofiber nonwoven fabric, and the pores of the substrate are filled with polytetrafluoroethylene nanospheres (PTFE-NP) and silica nanoparticles (SiO 2 -NP), the weight ratio of the two is 30/50;
其制备方法如下:Its preparation method is as follows:
(1)聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-2)的配置:聚四氟乙烯纳米微球(直径主要分布在300nm)乳液(固含量60wt%)50.0克、二氧化硅纳米颗粒(主要粒径分布在100nm)50.0克,聚丙烯酸铵0.4克,丙烯酸丁酯-丙烯酸异辛酯共聚物8.6克,蒸馏水570.0克,一次性放入烧杯中,在每分钟8000转的转速下乳化,形成绝对粘度为21mPa·S的聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-2)。(1) Configuration of polytetrafluoroethylene nanospheres and silica nanoparticles water-based mixed suspension (PTFE-NP/SiO 2 -NP/H 2 O-2): polytetrafluoroethylene nanospheres (diameter mainly Distributed at 300nm) 50.0 grams of emulsion (solid content 60wt%), 50.0 grams of silica nanoparticles (main particle size distribution at 100nm), 0.4 grams of ammonium polyacrylate, 8.6 grams of butyl acrylate-isooctyl acrylate copolymer, distilled water 570.0 grams, put into the beaker at one time, emulsify under the rotating speed of 8000 revolutions per minute, form the polytetrafluoroethylene nano-microsphere and silica nano-particle water-based mixed suspension (PTFE-NP /SiO 2 -NP/H 2 O-2).
(2)PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的制备:将 上面所配置的PTFE-NP/SiO2-NP/H2O-2聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液在玻璃板上铺平形成厚度为60μm的悬浮液膜,然后将厚度为39μm的电纺PI纳米纤维非织造布覆盖在PTFE-NP/SiO2-NP/H2O-2悬浮液膜上,悬浮液渗进PI纳米纤维非织造布中,待纳米纤维布上层湿透,表明非织造布的孔隙中已完全充满了悬浮液,揭起PI纳米纤维非织造布,在100℃下热烘10min,升温至200℃热处理5min,使PTFE-NP纳米微球和二氧化硅纳米颗粒间以及它们与PI纳米纤维间通过聚丙烯酸酯熔融而充分粘结形成有机/无机三元纳米复合多曲孔膜。(2) Preparation of PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high temperature resistant high-safety battery separator: the PTFE-NP/SiO 2 -NP/H 2 O-2 polytetrafluoroethylene nano The water-based mixed suspension of microspheres and silica nanoparticles was spread on a glass plate to form a suspension film with a thickness of 60 μm, and then the electrospun PI nanofiber nonwoven fabric with a thickness of 39 μm was covered on PTFE-NP/ SiO2 -NP/H 2 O-2 suspension film, the suspension penetrates into the PI nanofiber nonwoven fabric, and when the upper layer of the nanofiber fabric is soaked, it indicates that the pores of the nonwoven fabric are completely filled with the suspension liquid, and the PI nanofiber nonwoven fabric is revealed. For nanofiber nonwovens, heat-bake at 100°C for 10 minutes, then heat-treat at 200°C for 5 minutes, so that the PTFE-NP nanospheres and silica nanoparticles and between them and PI nanofibers are fully bonded by melting polyacrylate. The junction forms an organic/inorganic ternary nanocomposite porous membrane.
(3)性能表征:所制备的PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的厚度为40μm、拉伸强度为30MPa、断裂伸长率为45%、穿刺强度为7.3N、在350℃下的热收缩率为0、多曲孔膜的孔隙率为40%、表面平均孔径为90nm、在0.48bar压力下的透气性为150S、电击穿强度为37V/μm,离子电导率为6.0×10-3S·cm-1。(3) Performance characterization: The prepared PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature-resistant high-safety battery separator has a thickness of 40 μm, a tensile strength of 30 MPa, an elongation at break of 45%, and a puncture strength of 40 μm. 7.3N, the heat shrinkage rate at 350°C is 0, the porosity of the multi-porous membrane is 40%, the surface average pore diameter is 90nm, the gas permeability is 150S under the pressure of 0.48bar, and the electric breakdown strength is 37V/ μm, and the ion conductivity is 6.0×10 -3 S·cm -1 .
实施例3:Example 3:
一种有机/无机三元纳米复合膜材料,它以电纺聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有聚四氟乙烯纳米微球(PTFE-NP)和二氧化硅纳米颗粒(SiO2-NP),两者重量比为30/50;An organic/inorganic ternary nanocomposite membrane material, which is based on electrospun polyimide (PI) nanofiber nonwoven fabric, and the pores of the substrate are filled with polytetrafluoroethylene nanospheres (PTFE-NP) and silica nanoparticles (SiO 2 -NP), the weight ratio of the two is 30/50;
其制备方法如下:Its preparation method is as follows:
(1)聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-3)的配置:聚四氟乙烯纳米微球(直径主要分布在300nm)乳液(固含量60wt%)50.0克、二氧化硅纳米颗粒(主要粒径分布在500nm)50.0克,聚丙烯酸铵0.5克,丙烯酸丁酯-丙烯酸异辛酯共聚物8.5克,蒸馏水415.0克,一次性放入烧杯中,在每分钟8000转的转速下乳化,形成绝对粘度为24mPa·S的聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-3)。(1) Configuration of polytetrafluoroethylene nanospheres and silica nanoparticles water-based mixed suspension (PTFE-NP/SiO 2 -NP/H 2 O-3): polytetrafluoroethylene nanospheres (diameter mainly Distributed at 300nm) 50.0 grams of emulsion (solid content 60wt%), 50.0 grams of silica nanoparticles (main particle size distribution at 500nm), 0.5 grams of ammonium polyacrylate, 8.5 grams of butyl acrylate-isooctyl acrylate copolymer, distilled water 415.0 grams, put into a beaker at one time, emulsify under the rotating speed of 8000 revolutions per minute, form the polytetrafluoroethylene nano-microspheres and silica nano-particle water-based mixed suspension (PTFE-NP /SiO 2 -NP/H 2 O-3).
(2)PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的制备: 将上面所配置的PTFE-NP/SiO2-NP/H2O-3聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液在玻璃板上铺平形成厚度为50μm的悬浮液膜,然后将厚度为23μm的电纺PI纳米纤维非织造布覆盖在PTFE-NP/SiO2-NP/H2O-2悬浮液膜上,悬浮液渗进PI纳米纤维非织造布中,待纳米纤维布上层湿透,表明非织造布的孔隙中已完全充满了悬浮液,揭起PI纳米纤维非织造布,在100℃下热烘10min,升温至200℃热处理5min,使PTFE-NP纳米微球和二氧化硅纳米颗粒间以及它们与PI纳米纤维间通过聚丙烯酸酯熔融而充分粘结形成有机/无机三元纳米复合多曲孔膜。(2) Preparation of PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature-resistant high-safety battery separator: The above-configured PTFE-NP/SiO 2 -NP/H 2 O-3 polytetrafluoroethylene nano The water-based mixed suspension of microspheres and silica nanoparticles was spread on a glass plate to form a suspension film with a thickness of 50 μm, and then the electrospun PI nanofiber nonwoven fabric with a thickness of 23 μm was covered on PTFE-NP/ SiO2 -NP/H 2 O-2 suspension film, the suspension penetrates into the PI nanofiber nonwoven fabric, and when the upper layer of the nanofiber fabric is soaked, it indicates that the pores of the nonwoven fabric are completely filled with the suspension liquid, and the PI nanofiber nonwoven fabric is revealed. For nanofiber nonwovens, heat-bake at 100°C for 10 minutes, then heat-treat at 200°C for 5 minutes, so that the PTFE-NP nanospheres and silica nanoparticles and between them and PI nanofibers are fully bonded by melting polyacrylate. The junction forms an organic/inorganic ternary nanocomposite porous membrane.
(3)性能表征:所制备的PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的厚度为25μm、拉伸强度为36MPa、断裂伸长率为38%、穿刺强度为5.4N、在350℃下的热收缩率为0、多曲孔膜的孔隙率为41%、表面平均孔径为450nm、在0.48bar压力下的透气性为100S、电击穿强度为35V/μm,离子电导率为7.0×10-3S·cm-1。(3) Performance characterization: The prepared PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature resistant high-safety battery separator has a thickness of 25 μm, a tensile strength of 36 MPa, an elongation at break of 38%, and a puncture strength of It is 5.4N, the thermal shrinkage rate at 350°C is 0, the porosity of the multi-porous membrane is 41%, the surface average pore size is 450nm, the gas permeability is 100S under the pressure of 0.48bar, and the electrical breakdown strength is 35V/ μm, and the ion conductivity is 7.0×10 -3 S·cm -1 .
实施例4:Example 4:
一种有机/无机三元纳米复合膜材料,它以电纺聚酰亚胺(PI)纳米纤维非织造布为基材,基材孔隙中填充有聚四氟乙烯纳米微球(PTFE-NP)和二氧化硅纳米颗粒(SiO2-NP),两者重量比为36/44;An organic/inorganic ternary nanocomposite membrane material, which is based on electrospun polyimide (PI) nanofiber nonwoven fabric, and the pores of the substrate are filled with polytetrafluoroethylene nanospheres (PTFE-NP) and silica nanoparticles (SiO 2 -NP), the weight ratio of the two is 36/44;
其制备方法如下:Its preparation method is as follows:
(1)聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-4)的配置:聚四氟乙烯纳米微球(直径主要分布在300nm)乳液(固含量60wt%)60.0克、二氧化硅纳米颗粒(主要粒径分布在800nm)44.0克,聚丙烯酸铵0.4克,丙烯酸丁酯-丙烯酸异辛酯共聚物8.6克,蒸馏水273.0克,一次性放入烧杯中,在每分钟8000转的转速下乳化,形成绝对粘度为27mPa·S的聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液(PTFE-NP/SiO2-NP/H2O-4)。(1) Configuration of polytetrafluoroethylene nanospheres and silica nanoparticles water-based mixed suspension (PTFE-NP/SiO 2 -NP/H 2 O-4): polytetrafluoroethylene nanospheres (diameter mainly Distributed at 300nm) 60.0 grams of emulsion (solid content 60wt%), 44.0 grams of silica nanoparticles (main particle size distribution at 800nm), 0.4 grams of ammonium polyacrylate, 8.6 grams of butyl acrylate-isooctyl acrylate copolymer, distilled water 273.0 grams, put into a beaker at one time, emulsify under the rotating speed of 8000 revolutions per minute, form the polytetrafluoroethylene nano-microspheres and silica nano-particle water-based mixed suspension (PTFE-NP /SiO 2 -NP/H 2 O-4).
(2)PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的制备: 将上面所配置的PTFE-NP/SiO2-NP/H2O-4聚四氟乙烯纳米微球和二氧化硅纳米颗粒水基混合悬浮液在玻璃板上铺平形成厚度为35μm的悬浮液膜,然后将厚度为19μm的电纺PI纳米纤维非织造布覆盖在PTFE-NP/SiO2-NP/H2O-4悬浮液膜上,悬浮液渗进PI纳米纤维非织造布中,待纳米纤维布上层湿透,表明非织造布的孔隙中已完全充满了悬浮液,揭起PI纳米纤维非织造布,在100℃下热烘10min,升温至200℃热处理5min,使PTFE-NP纳米微球和二氧化硅纳米颗粒间以及它们与PI纳米纤维间通过聚丙烯酸酯熔融而充分粘结形成有机/无机三元纳米复合多曲孔膜。(2) Preparation of PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature-resistant high-safety battery separator: The PTFE-NP/SiO 2 -NP/H 2 O-4 polytetrafluoroethylene nano The water-based mixed suspension of microspheres and silica nanoparticles was spread flat on a glass plate to form a suspension film with a thickness of 35 μm, and then the electrospun PI nanofiber nonwoven fabric with a thickness of 19 μm was covered on PTFE-NP/ SiO2 -NP/H 2 O-4 suspension film, the suspension penetrates into the PI nanofiber nonwoven fabric, and when the upper layer of the nanofiber fabric is soaked, it indicates that the pores of the nonwoven fabric are completely filled with the suspension liquid, and the PI nanofiber nonwoven fabric is revealed. For nanofiber nonwovens, heat-bake at 100°C for 10 minutes, then heat-treat at 200°C for 5 minutes, so that the PTFE-NP nanospheres and silica nanoparticles and between them and PI nanofibers are fully bonded by melting polyacrylate. The junction forms an organic/inorganic ternary nanocomposite porous membrane.
(3)性能表征:所制备的PTFE-NP/SiO2-NP/PI三元纳米复合耐高温高安全电池隔膜的厚度为20μm、拉伸强度为40MPa、断裂伸长率为38%、穿刺强度为6.6N、在350℃下的热收缩率为0、多曲孔膜的孔隙率为45%、表面平均孔径为800nm、在0.48bar压力下的透气性为30S、电击穿强度为40V/μm,离子电导率为8.5×10-3S·cm-1。(3) Performance characterization: The prepared PTFE-NP/SiO 2 -NP/PI ternary nanocomposite high-temperature-resistant high-safety battery separator has a thickness of 20 μm, a tensile strength of 40 MPa, an elongation at break of 38%, and a puncture strength of 6.6N, the heat shrinkage rate at 350°C is 0, the porosity of the multi-porous membrane is 45%, the surface average pore diameter is 800nm, the gas permeability is 30S under the pressure of 0.48bar, and the electric breakdown strength is 40V/ μm, and the ion conductivity is 8.5×10 -3 S·cm -1 .
以上实验材料和结果测试设备说明:The above experimental materials and results test equipment description:
实验材料:Experimental Materials:
本发明的4个实验实例中使用的无机纳米粉料、PI纳米纤维非织造布、高分子分散剂和高分子粘合剂等原料是通过商业渠道购买得到。Raw materials such as inorganic nanopowder, PI nanofiber nonwoven fabric, polymer dispersant and polymer binder used in the 4 experimental examples of the present invention were purchased through commercial channels.
聚四氟乙烯纳米微球乳液、二氧化硅纳米粉料系通过阿里巴巴销售平台和山东晶鑫晶体科技有限公司及北京德科岛金科技有限公司购买;Polytetrafluoroethylene nano-microsphere emulsion and silica nano-powder are purchased through the Alibaba sales platform, Shandong Jingxin Crystal Technology Co., Ltd. and Beijing Deke Daojin Technology Co., Ltd.;
电纺聚酰亚胺纳米纤维非织造布,由江西先材纳米纤维科技有限公司生产;Electrospun polyimide nanofiber nonwoven fabric, produced by Jiangxi Xiancai Nanofiber Technology Co., Ltd.;
聚丙烯酸铵,购自山东淄博京和染料化工有限公司;Ammonium polyacrylate was purchased from Shandong Zibo Jinghe Dye Chemical Co., Ltd.;
(二)实验结果测试与表征(2) Test and characterization of experimental results
本发明中4个实验实例的实验结果是通过以下仪器设备进行常规性测试和表征。The experimental results of the 4 experimental examples in the present invention are routinely tested and characterized by the following instruments and equipment.
聚合物溶液和纺丝液绝对粘度用NDJ-8S粘度计(上海精密科学仪器公司)测定;Polymer solution and spinning solution absolute viscosity are measured with NDJ-8S viscometer (Shanghai Precision Scientific Instrument Company);
电纺纳米纤维的直径是用扫描电子显微镜VEGA 3 SBU(捷克共和国)测定;The diameter of the electrospun nanofibers was determined with a scanning electron microscope VEGA 3 SBU (Czech Republic);
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的热分解温度用WRT-3P热失重分析仪(TGA)(上海精密科学仪器有限公司)测定;The thermal decomposition temperature of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nanocomposite high-temperature-resistant high-safety battery separator was measured by WRT-3P thermogravimetric analyzer (TGA) (Shanghai Precision Scientific Instrument Co., Ltd.);
PTFE-NP SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的机械性质(强度、断裂伸长等)用CMT8102微型控制电子万能试验机(深圳SANS材料检测有限公司)测定;The mechanical properties (strength, elongation at break, etc.) of PTFE-NP SiO 2 -NP/PI organic/inorganic ternary nanocomposite high-temperature-resistant high-safety battery separators were measured with CMT8102 micro-controlled electronic universal testing machine (Shenzhen SANS Material Testing Co., Ltd.) ;
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的玻璃化温度是使用Diamond动态机械分析仪(DMA)(Perkin-Elmer,美国)测定;The glass transition temperature of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nanocomposite high-temperature-resistant high-safety battery separator is determined by using Diamond Dynamic Mechanical Analyzer (DMA) (Perkin-Elmer, USA);
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的孔隙率是通过下列算式计算得到:The porosity of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nanocomposite high-temperature-resistant high-safety battery separator is calculated by the following formula:
孔隙率β=[1-(ρ/ρo)]×100Porosity β=[1-(ρ/ρ o )]×100
其中ρ为PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合多曲孔膜的密度(克/cm3),ρo为PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合实体薄膜(通过溶液浇铸法制备)的密度(克/cm3);Where ρ is the density (g/cm3) of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nanocomposite multi-porous membrane, ρ o is PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary Density (g/cm 3 ) of nanocomposite solid films (prepared by solution casting);
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的透气性及表面孔径是使用美国的Porometer 3G透气性测试仪测定;The air permeability and surface pore size of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nano-composite high-temperature-resistant high-safety battery separator are measured by Porometer 3G air permeability tester from the United States;
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的离子电导率是使用电化学工作站CHI 660D(晨华仪器,中国上海)测定;The ionic conductivity of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nanocomposite high-temperature resistant high-safety battery separator was measured using an electrochemical workstation CHI 660D (Chenhua Instruments, Shanghai, China);
PTFE-NP/SiO2-NP/PI有机/无机三元纳米复合耐高温高安全电池隔膜的电击穿强度是用上海亨美电气有限公司的ZHZ 8型耐压测试仪测定。The electrical breakdown strength of PTFE-NP/SiO 2 -NP/PI organic/inorganic ternary nano-composite high-temperature-resistant high-safety battery separator is measured with a ZHZ 8 withstand voltage tester from Shanghai Hengmei Electric Co., Ltd.
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