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CN104992735B - Reactor pressure vessel bottom head penetration piece inner wall inspection apparatus - Google Patents

Reactor pressure vessel bottom head penetration piece inner wall inspection apparatus Download PDF

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Publication number
CN104992735B
CN104992735B CN201510264076.XA CN201510264076A CN104992735B CN 104992735 B CN104992735 B CN 104992735B CN 201510264076 A CN201510264076 A CN 201510264076A CN 104992735 B CN104992735 B CN 104992735B
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penetration piece
inwall
check device
bottom head
traverser
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CN104992735A (en
Inventor
吴健荣
林戈
徐达梁
汪涛
谌梁
王贤彬
朱传雨
洪茂成
张鹏飞
苏玉龙
李晓蔚
孔晨光
王国栋
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China General Nuclear Power Corp
CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
CGNPC Inspection Technology Co Ltd
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China General Nuclear Power Corp
CGN Power Co Ltd
Suzhou Nuclear Power Research Institute Co Ltd
CGNPC Inspection Technology Co Ltd
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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C17/00Monitoring; Testing ; Maintaining
    • G21C17/003Remote inspection of vessels, e.g. pressure vessels
    • G21C17/01Inspection of the inner surfaces of vessels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • General Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Monitoring And Testing Of Nuclear Reactors (AREA)

Abstract

The invention discloses a reactor pressure vessel bottom head penetration piece inner wall inspection apparatus. The apparatus comprises a support for fixedly arranging an ultrasound and eddy current combination probe or camera, a second axial driving mechanism for driving the support to move along the axial direction of a penetration piece, a second circumferential driving mechanism for driving the support to move along the circumferential direction of the penetration piece, a second positioning mechanism for realizing positioning of the inner inspection apparatus, and a second buoyancy block arranged at the upper end of the inner wall inspection apparatus. The inner wall inspection apparatus has a compact structure and a small size, can easily and accurately enter the penetration piece under the driving of an operating platform in order to carry out scanning; the apparatus does not generate too large transverse overturning force on the penetration piece due to its small volume weight even if the apparatus shakes; and the buoyancy block offsets the gravity of the inspection apparatus in order to realize stable and easy positioning.

Description

反应堆压力容器底封头贯穿件内壁检查装置Inner wall inspection device for reactor pressure vessel bottom head penetration

技术领域technical field

本发明涉及核电无损检测领域,特别涉及一种反应堆压力容器底封头贯穿件内壁检查装置。The invention relates to the field of nuclear power non-destructive testing, in particular to a device for inspecting the inner wall of a penetrating part of a bottom head of a reactor pressure vessel.

背景技术Background technique

核反应堆压力容器是核电站最为重要的部件之一,为RCC-M核安全一级设备。核反应堆压力容器的质量是保证核动力系统安全运行的关键,是核电站整个寿命内唯一不可更换的大型部件。为确定核反应堆压力容器的质量,核电厂和核动力装置的检验规范和大纲中,对反应堆压力容器上的各焊缝及其它部位提出了无损检测的强制性要求,并指定分别在投入使用前和运行一定时间间隔后对反应堆压力容器实施役前和在役检查。役前和在役检查结果是分析评定压力容器运行状态的重要依据。The nuclear reactor pressure vessel is one of the most important components of a nuclear power plant, and it is an RCC-M nuclear safety first-level equipment. The quality of the nuclear reactor pressure vessel is the key to ensure the safe operation of the nuclear power system, and it is the only large-scale non-replaceable component in the entire life of the nuclear power plant. In order to determine the quality of nuclear reactor pressure vessels, the inspection specifications and outlines of nuclear power plants and nuclear power plants put forward mandatory requirements for non-destructive testing of the welds and other parts of the reactor pressure vessels, and specify that they should be inspected before they are put into use and before they are put into use. Pre-service and in-service inspections of reactor pressure vessels are carried out after a certain time interval of operation. The pre-service and in-service inspection results are an important basis for analyzing and evaluating the operating status of pressure vessels.

核反应堆压力容器役前和在役检查是非常复杂的过程,必须使用专用的机械检查设备和装置来完成。由于核反应堆压力容器底封头贯穿件特殊的结构,对其检查需要在19米深的水环境下进行,且检查过程具有放射性。此外,核反应堆压力容器底封头贯穿件内径仅为15.5毫米,但检查深度达到650毫米以上,检查过程探头在其内部运动,对其定位要求非常高。如果检查装置定位不准或发生意外扰动,容易造成探头在BMI内部断裂从而给压力容器本身造成重大隐患。公开专利CN103985424A(核反应堆压力容器无损检测机器人及其检测方法)、CN203465957U(一种核电站反应堆压力容器检查装置)、CN104464849A(一种核电站反应堆压力容器检查装置)等可以对反应堆压力容器整体进行超声或视频检查,但是由于BMI结构内径小、深度大,检查装置无法完成精准定位,将探头送至BMI内部完成检查,同时,此类设备或装置的重量较大,出现的任何异常动作都可能导致BMI结构受到较大的横向倾覆力,从而产生巨大的安全隐患。The pre-service and in-service inspection of nuclear reactor pressure vessels is a very complicated process, which must be completed with special mechanical inspection equipment and devices. Due to the special structure of the penetrating part of the bottom head of the nuclear reactor pressure vessel, its inspection needs to be carried out in a water environment at a depth of 19 meters, and the inspection process is radioactive. In addition, the inner diameter of the penetration part of the bottom head of the nuclear reactor pressure vessel is only 15.5 mm, but the inspection depth reaches more than 650 mm. The inspection process probe moves inside it, and its positioning requirements are very high. If the inspection device is inaccurately positioned or accidentally disturbed, it is easy to cause the probe to break inside the BMI and cause major hidden dangers to the pressure vessel itself. Published patents CN103985424A (Non-destructive testing robot for nuclear reactor pressure vessel and its testing method), CN203465957U (a nuclear power plant reactor pressure vessel inspection device), CN104464849A (a nuclear power plant reactor pressure vessel inspection device), etc. can perform ultrasonic or video inspection on the entire reactor pressure vessel However, due to the small inner diameter and large depth of the BMI structure, the inspection device cannot complete accurate positioning, and the probe is sent to the inside of the BMI to complete the inspection. At the same time, such equipment or devices are heavy, and any abnormal movement may cause the BMI structure It is subject to a large lateral overturning force, resulting in a huge potential safety hazard.

公开专利201010576226.8(压力容器顶盖贯穿管件超声自动检查装置)、201010591741.3(管件内部电视检查摄像头组合结构)、201010587911.0(管件内部超声检查探头组合结构)、美国专利20140211902(INSPECTION APPARATUS FOR PENETRATION PIPEOF NUCLEAR REACTOR HEAD)等此类技术主要是针对反应堆压力容器顶盖贯穿件检查应用,其不能满足水下19深的安装和作业环境。此外,顶盖贯穿件结构要远大于底封头贯穿件,检查装置定位难度要远低于底封头贯穿件检查要求,探头结构也有足够的空间布置。Published patents 201010576226.8 (ultrasonic automatic inspection device for pressure vessel top cover penetrating pipe fittings), 201010591741.3 (combined structure of TV inspection camera inside pipe fittings), 201010587911.0 (combined structure of ultrasonic inspection probes inside pipe fittings), US patent 20140211902 (INSPECTION APPARATUS FOR PENETRATION PIPEOF NUCLEAR REACTOR ) and other such technologies are mainly aimed at the inspection of reactor pressure vessel top cover penetrations, which cannot meet the installation and operating environment underwater at a depth of 19. In addition, the structure of the top cover penetration is much larger than that of the bottom head penetration, the difficulty of positioning the inspection device is much lower than the inspection requirements of the bottom head penetration, and the probe structure also has enough space for layout.

论文(1000MW级压水堆反应堆压力容器CRDM及BMI贯穿件J型焊缝超声波检验技术研究,2010中国核电产业科技创新与发展论坛论文集)报道的检验技术研究主要针对BMI结构在制造厂环境下的检验,既不涉及核电站现场的辐射环境,也不能实现水下19米深的安装和作业环境。The inspection technology research reported in the paper (1000MW PWR reactor pressure vessel CRDM and BMI penetration piece J-shaped weld ultrasonic inspection technology research, 2010 China Nuclear Power Industry Science and Technology Innovation and Development Forum Proceedings) mainly focuses on the BMI structure in the manufacturing plant environment The inspection does not involve the radiation environment of the nuclear power plant site, nor can it realize the installation and operation environment at a depth of 19 meters underwater.

发明内容Contents of the invention

本发明的目的是提供一种反应堆压力容器底封头贯穿件内壁检查装置。The object of the present invention is to provide a device for inspecting the inner wall of the penetrating part of the bottom head of the reactor pressure vessel.

为解决上述技术问题,本发明采用如下技术方案:一种反应堆压力容器底封头贯穿件内壁检查装置,它包括用于固定安装所述超声和涡流组合探头或摄像头的支架、驱动所述支架沿贯穿件轴向运动的第二轴向驱动机构、驱动所述支架沿所述贯穿件周向运动的第二周向驱动机构、实现内壁检查装置定位的第二定位机构以及使内壁检查装置在水中能够保持竖直状态并且支架位于下方的第二浮力块。In order to solve the above technical problems, the present invention adopts the following technical solutions: a device for inspecting the inner wall of the reactor pressure vessel bottom head penetrating part, which includes a bracket for fixedly installing the ultrasonic and eddy current combined probe or camera, driving the bracket along the A second axial drive mechanism for axially moving the penetrating member, a second circumferential driving mechanism for driving the bracket to move circumferentially along the penetrating member, a second positioning mechanism for positioning the inner wall inspection device, and making the inner wall inspection device in water A second buoyancy block capable of remaining vertical with the brackets below.

优化的,所述第二浮力块与所述内壁检查装置的重力的差值范围为[-50,50]N。Optimally, the range of gravity difference between the second buoyancy block and the inner wall inspection device is [-50, 50]N.

进一步地,差值取0N。Further, the difference value is 0N.

优化的,所述第二轴向驱动机构上下位相对设置的第二上固定盘和第二下固定盘、连接于第二上固定盘和第二下固定盘之间的且对称设置的两根第二导轨、滑动连接于两根所述第二导轨上的圆盘形第二活动平台、第二丝杆机构、第二丝杆驱动电机,所述第二丝杆机构的螺杆穿设于所述第二活动平台上,其下端转动连接于所述第二下固定盘上,所述第二丝杆机构的螺母固定于所述第二活动平台上且套设在所述第二丝杆机构的螺杆上,所述第二丝杆驱动电机固定于所述第二上固定盘上。Optimally, the second upper fixed plate and the second lower fixed plate arranged opposite to each other in the upper and lower positions of the second axial drive mechanism, two symmetrically arranged and connected between the second upper fixed plate and the second lower fixed plate The second guide rail, the disc-shaped second movable platform that is slidably connected to the two second guide rails, the second screw mechanism, and the second screw drive motor, the screw rod of the second screw mechanism passes through the On the second movable platform, the lower end of which is rotatably connected to the second lower fixed plate, the nut of the second screw mechanism is fixed on the second movable platform and sleeved on the second screw mechanism On the screw, the second screw drive motor is fixed on the second upper fixed plate.

进一步地,所述第二周向驱动机构穿设于所述第二活动平台上的第二花键轴、驱动所述第二花键轴转动且安装于第二上固定盘上的第二花键轴电机、转动连接于所述第二活动平台下端面上且套设在所述第二花键轴上的第二齿轮、位于所述第二活动平台轴线上且转动连接于所述第二活动平台上的探头连接杆、固定套设于所述探头连接杆上且与所述第二齿轮相啮合的从动齿轮,所述第二花键轴转动带动所述第二齿轮转动,进而带动从动齿轮转动,从动齿轮再带动探头连接杆转动,支架连接于探头连接杆端部即会随探头连接杆转动。Further, the second circumferential driving mechanism passes through the second spline shaft on the second movable platform, drives the second spline shaft to rotate and is installed on the second spline shaft on the second upper fixed plate. The key shaft motor, the second gear that is rotatably connected to the lower end surface of the second movable platform and sleeved on the second spline shaft, is located on the axis of the second movable platform and is rotatably connected to the second The probe connecting rod on the movable platform, and the driven gear fixedly sleeved on the probe connecting rod and meshed with the second gear, the rotation of the second spline shaft drives the rotation of the second gear, and then drives The driven gear rotates, and the driven gear drives the probe connecting rod to rotate, and the bracket is connected to the end of the probe connecting rod to rotate with the probe connecting rod.

更进一步地,所述第二定位机构包括固定于所述第二下固定盘下方的呈筒状的第二定位座,所述第二定位座内壁在同一高度上均匀有多个第二夹紧气缸和一个第二定位块。Furthermore, the second positioning mechanism includes a cylindrical second positioning seat fixed below the second lower fixing plate, and the inner wall of the second positioning seat is evenly provided with a plurality of second clamping seats at the same height. cylinder and a second positioning block.

本发明的有益效果在于:内壁检查装置结构紧凑,体积较小,能够在操作平台的带动下轻松、精确地进入贯穿件内部,进行扫查,由于其体积重量小,即使产生晃动也不会对贯穿件造成过大的横向倾覆力,浮力块抵消了检查装置的重力,使其能够竖立于压力容器内的水中,能够更稳定、轻松的定位。The beneficial effect of the present invention is that the inner wall inspection device has a compact structure and a small volume, and can easily and accurately enter the inside of the penetrating part for scanning under the drive of the operating platform. The penetrating piece causes excessive lateral overturning force, and the buoyancy block counteracts the gravity of the inspection device, so that it can stand upright in the water in the pressure vessel and can be positioned more stably and easily.

附图说明Description of drawings

附图1为本发明中内壁检查装置的立体视图;Accompanying drawing 1 is the perspective view of inner wall inspection device among the present invention;

附图2为附图1的局部视图;Accompanying drawing 2 is the partial view of accompanying drawing 1;

附图中:2、内壁检查装置;3、长杆组件;5、贯穿件;6、底封头;21、第二轴向驱动机构;22、第二周向驱动机构;23、第二定位机构;24、第二浮力块;211、第二上固定盘上;212、第二下固定盘;213、第二导轨;214、第二活动平台;215、第二丝杆机构;216、第二丝杆驱动电机;221、第二花键轴;222、第二花键轴电机;223、第二齿轮;224、从动齿轮;225、探头连接杆;231、第二定位座;232、第二夹紧气缸;233、第二定位块。In the drawings: 2. Inner wall inspection device; 3. Long rod assembly; 5. Penetrating piece; 6. Bottom head; 21. Second axial drive mechanism; 22. Second circumferential drive mechanism; 23. Second positioning Mechanism; 24, the second buoyancy block; 211, the second upper fixed plate; 212, the second lower fixed plate; 213, the second guide rail; 214, the second movable platform; 215, the second screw mechanism; 216, the second Two screw rod drive motors; 221, the second spline shaft; 222, the second spline shaft motor; 223, the second gear; 224, the driven gear; 225, the probe connecting rod; 231, the second positioning seat; 232, The second clamping cylinder; 233, the second positioning block.

具体实施方式detailed description

下面结合附图所示的实施例对本发明作以下详细描述:Below in conjunction with the embodiment shown in the accompanying drawings, the present invention is described in detail as follows:

如图1、2所示,本反应堆压力容器底封头贯穿件内壁检查装置由操作平台、连接于所述操作平台与内壁检查装置2之间的长杆组件3送至贯穿件5上。其包括用于固定安装所述超声和涡流组合探头或摄像头的支架、驱动所述支架沿贯穿件5轴向运动的第二轴向驱动机构21、驱动所述支架沿所述贯穿件周向运动的第二周向驱动机构22、实现内壁检查装置定位的第二定位机构23、第二浮力块24。As shown in Figures 1 and 2, the reactor pressure vessel bottom head penetrating piece inner wall inspection device is sent to the penetrating piece 5 by the operation platform and the long rod assembly 3 connected between the operation platform and the inner wall inspection device 2 . It includes a bracket for fixedly installing the ultrasonic and eddy current combined probe or camera, a second axial drive mechanism 21 for driving the bracket to move axially along the penetration 5 , and driving the bracket to move circumferentially along the penetration The second circumferential driving mechanism 22, the second positioning mechanism 23 and the second buoyancy block 24 realize the positioning of the inner wall inspection device.

所述第二轴向驱动机构21上下位相对设置的第二上固定盘211和第二下固定盘212、连接于第二上固定盘211和第二下固定盘212之间的且对称设置的两根第二导轨213、滑动连接于两根所述第二导轨213上的圆盘形第二活动平台214、第二丝杆机构215、第二丝杆驱动电机216,所述第二丝杆机构215的螺杆穿设于所述第二活动平台214上,其下端转动连接于所述第二下固定盘212上,所述第二丝杆机构215的螺母固定于所述第二活动平台214上且套设在所述第二丝杆机构215的螺杆上,所述第二丝杆驱动电机216固定于所述第二上固定盘上211。The second upper fixed plate 211 and the second lower fixed plate 212 of the second axial drive mechanism 21 are arranged oppositely up and down, and are connected between the second upper fixed plate 211 and the second lower fixed plate 212 and are arranged symmetrically. Two second guide rails 213, a disc-shaped second movable platform 214, a second screw mechanism 215, a second screw drive motor 216 that are slidably connected to the two second guide rails 213, the second screw rod The screw rod of the mechanism 215 is passed through the second movable platform 214, and its lower end is rotatably connected to the second lower fixed plate 212, and the nut of the second screw mechanism 215 is fixed on the second movable platform 214 and sleeved on the screw rod of the second screw mechanism 215 , the second screw drive motor 216 is fixed on the second upper fixed plate 211 .

所述第二周向驱动机构22穿设于所述第二活动平台214上的第二花键轴221、驱动所述第二花键轴221转动且安装于第二上固定盘211上的第二花键轴电机222、转动连接于所述第二活动平台214下端面上且套设在所述第二花键轴221上的第二齿轮223、位于所述第二活动平台214轴线上且转动连接于所述第二活动平台214上的探头连接杆225、固定套设于所述探头连接杆225上且与所述第二齿轮223相啮合的从动齿轮224,所述第二花键轴221转动带动所述第二齿轮223转动,进而带动从动齿轮224转动,从动齿轮224再带动探头连接杆225转动,支架连接于探头连接杆225端部即会随探头连接杆225转动。The second circumferential driving mechanism 22 passes through the second spline shaft 221 on the second movable platform 214 , drives the second spline shaft 221 to rotate and is installed on the second upper fixed plate 211 . Two spline shaft motors 222, a second gear 223 rotatably connected to the lower end surface of the second movable platform 214 and sleeved on the second spline shaft 221, located on the axis of the second movable platform 214 and The probe connecting rod 225 rotatably connected to the second movable platform 214, the driven gear 224 fixedly sleeved on the probe connecting rod 225 and meshed with the second gear 223, the second spline The shaft 221 rotates to drive the second gear 223 to rotate, and then drives the driven gear 224 to rotate, and the driven gear 224 drives the probe connecting rod 225 to rotate.

所述第二定位机构23包括固定于所述第二下固定盘212下方的呈筒状的第二定位座231,所述第二定位座231内壁在同一高度上均匀有多个第二夹紧气缸232和一个第二定位块233。The second positioning mechanism 23 includes a cylindrical second positioning seat 231 fixed below the second lower fixing plate 212, and the inner wall of the second positioning seat 231 is evenly provided with a plurality of second clamping positions at the same height. Cylinder 232 and a second positioning block 233.

所述内壁检查装置2的上端设置有第二浮力块24,在本实施例中,第二浮力块24罩设在第二上固定盘211上,所述第二浮力块24与所述内壁检查装置2的重力的差值范围为[-50,50]N,最佳取0N,由于所述内壁检查装置2的各部件均匀分布,因此其重心大致在其的轴线上,第二浮力块24位于内壁检查装置2的上端且位于轴线上,能够有效得保持内壁检查装置2在水中的平衡,使定位操作更简单精确。The upper end of the inner wall inspection device 2 is provided with a second buoyancy block 24. In this embodiment, the second buoyancy block 24 is covered on the second upper fixed plate 211, and the second buoyancy block 24 and the inner wall inspection The difference range of the gravity of the device 2 is [-50, 50] N, preferably 0 N, because the parts of the inner wall inspection device 2 are evenly distributed, so its center of gravity is roughly on its axis, and the second buoyancy block 24 Located on the upper end of the inner wall inspection device 2 and on the axis, it can effectively maintain the balance of the inner wall inspection device 2 in water, making the positioning operation simpler and more accurate.

上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims (5)

1. a kind of RPV bottom head penetration piece inwall check device, it is characterised in that:It is included for fixed peace The support of dress ultrasound and vortex coupling probe or photographic head, the support is driven along the second axially driving of penetration piece axially-movable Mechanism, drive the support along the penetration piece circumferential movement the second circumferential drive mechanism, realize that inwall check device is positioned The second detent mechanism and make inwall check device that vertical state and support underlying second can be kept in water Buoyant mass, on second axial actuating mechanism bottom be oppositely arranged second on fixed disk and the second lower fixed disk, be connected to On second between fixed disk and the second lower fixed disk and symmetrically arranged two second guide rails, be slidably connected to two described The traverser of disc second, the second screw body on two guide rails, the second screw mandrel motor, second screw body Screw rod is arranged in second traverser, and its lower end is rotationally connected with second lower fixed disk, second screw mandrel The nut of mechanism is fixed in second traverser and is set on the screw rod of second screw body, described second Bar motor is fixed on described second on fixed disk.
2. RPV bottom head penetration piece inwall check device according to claim 1, it is characterised in that:Institute It is [- 50,50] N that the second buoyant mass is stated with the difference range of the gravity of the inwall check device.
3. RPV bottom head penetration piece inwall check device according to claim 2, it is characterised in that:Difference Value takes 0N.
4. RPV bottom head penetration piece inwall check device according to claim 1, it is characterised in that:Institute State the second splined shaft, driving the second splined shaft rotation that the second circumferential drive mechanism is arranged in second traverser And be installed on second on fixed disk the second spline spindle motor, be rotationally connected with the second traverser lower surface and cover The second gear that is located on second splined shaft, on the second traverser axis and it is rotationally connected with described second Probe connecting rod, fixed cover in traverser is in the probe connecting rod and driven with what the second gear was meshed Gear, second splined shaft is rotated and drives the second gear to rotate, and then drives driven gear to rotate, driven gear band again Dynamic probe connecting rod is rotated, and support is connected to probe connection boom end and can rotate with probe connecting rod.
5. RPV bottom head penetration piece inwall check device according to claim 1, it is characterised in that:Institute State tubular second positioning seat that the second detent mechanism includes being fixed on below second lower fixed disk, second positioning Seat inwall uniformly has multiple second clamping cylinders and second locating piece on sustained height.
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