CN104796087A - Photovoltaic cell concentration test device - Google Patents
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- CN104796087A CN104796087A CN201410022380.9A CN201410022380A CN104796087A CN 104796087 A CN104796087 A CN 104796087A CN 201410022380 A CN201410022380 A CN 201410022380A CN 104796087 A CN104796087 A CN 104796087A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本申请公开了一种光伏电池聚光测试装置,包括:支架,包括沿Z轴方向延伸的导杆;聚光系统,安装于所述支架上,所述的聚光系统包括孔径可调的光阑,以及位于所述光阑下方的透镜;移动平台,沿Z轴方向滑动于所述导杆上;工作台,包括第一工作台和第二工作台,所述第一工作台沿Y轴方向滑动于所述移动平台上,所述第二工作台位于所述第一工作台上,并相对所述第一工作台沿X轴方向可移动,所述第二工作台具有可承载被测电池片的承载面;电池片固定装置;二次匀光系统,位于所述透镜和工作台之间。光阑设置在光源和聚光透镜之间,可以输出的面积较大均匀平行光,而且通过连续调整光阑孔径的面积,可实现待测电池片接受的总光能量连续可调。
The present application discloses a photovoltaic cell concentration test device, which includes: a support, including a guide rod extending along the Z-axis direction; Diaphragm, and the lens located below the diaphragm; the mobile platform slides on the guide rod along the Z-axis direction; the workbench includes a first workbench and a second workbench, and the first workbench is along the Y-axis direction slides on the moving platform, the second workbench is located on the first workbench, and is movable along the X-axis direction relative to the first workbench, and the second workbench has a The bearing surface of the battery sheet; the battery sheet fixing device; the secondary uniform light system, located between the lens and the workbench. The aperture is set between the light source and the condenser lens, which can output a large area of uniform parallel light, and by continuously adjusting the area of the aperture of the aperture, the total light energy received by the cell to be tested can be continuously adjusted.
Description
技术领域 technical field
本申请属于光伏领域,特别是涉及一种光伏电池聚光测试装置。 The present application belongs to the field of photovoltaics, and in particular relates to a photovoltaic cell concentration testing device.
背景技术 Background technique
近年来,太阳能电池作为一种新型的可再生能源,已经越来越受到了人们的关注,其在能源产业上的地位也越来越重要。随着太阳能技术的不断发展和人们对于高效太阳能电池的不断的深入探究,由多个 PN 结构成的高效太阳能电池和聚光组件共同组成的聚光太阳能电池系统势必将会成为太阳能电池应用的主流。 In recent years, as a new type of renewable energy, solar cells have attracted more and more attention, and their status in the energy industry has become more and more important. With the continuous development of solar technology and people's continuous in-depth exploration of high-efficiency solar cells, the concentrating solar cell system composed of multiple PN-structured high-efficiency solar cells and concentrating components is bound to become the mainstream of solar cell applications. .
对于多个 PN 结的太阳能电池,在实际应用过程中,往往都不是直接工作在户外太阳光下,而是要通过聚光透镜把一个大面积的太阳光汇聚到一块很小的电池表面,这样使得该太阳能电池表面单位面积接收到了高于普通太阳光几倍甚至几百倍的光强 ( 具体取决于透镜面积和透镜焦点光斑面积大小的比值 ),这样就使得一块同样大小的太阳能电池产生更高的输出电流 ( 输出电流会与聚光倍数成正比 ) 和输出电压,因此可以大幅度的提高太阳能电池的输出功率。 For solar cells with multiple PN junctions, in the actual application process, they often do not work directly under outdoor sunlight, but gather a large area of sunlight to a small cell surface through a concentrating lens, so that The surface unit area of the solar cell receives light intensity several times or even hundreds of times higher than that of ordinary sunlight (depending on the ratio of the lens area to the focal spot size of the lens), so that a solar cell of the same size can produce more High output current (the output current will be proportional to the light concentration multiple) and output voltage, so the output power of the solar cell can be greatly improved.
然而,在不同的光照强度和不同的温度下,太阳能电池的电流 - 电压特性也会发生变化。因此,需要检验在 1 个标准太阳光 ( 户外日光 ) 的条件下性能良好的电池是否在高倍聚光条件下仍有优良的电流电压特性,并且希望能够找出该电池在多少聚光倍数下能输出最高的输出功率,在多少聚光倍数下有最高的能量转化效率等。太阳能电池聚光测试系统就是一种能够在高于普通太阳光光强数倍或是数百倍的条件下对太阳能电池进行电流电压性能测试并且有效记录测试数据 ( 开路电压,短路电流,填充因子,效率,串联电阻,并联电阻等 ) 和电流电压曲线的的一套完整系统。 However, the current-voltage characteristics of solar cells also change under different light intensities and different temperatures. Therefore, it is necessary to test whether a battery with good performance under the condition of 1 standard sunlight (outdoor sunlight) still has excellent current-voltage characteristics under high concentration conditions, and it is hoped to find out at what concentration multiples the battery can Output the highest output power, the highest energy conversion efficiency under the concentrating multiple, etc. The solar cell concentration test system is a system that can test the current and voltage performance of solar cells and effectively record the test data (open circuit voltage, short circuit current, fill factor) under conditions that are several times or hundreds of times higher than ordinary sunlight. , efficiency, series resistance, parallel resistance, etc.) and a complete system of current-voltage curves.
在当前的太阳能电池聚光测试领域中,往往都是通过添加聚光透镜或者直接用高光强的光源来代替传统的氙灯光源的方法来实现聚光测试。但是由于散射光的存在以及光在传播途径中的损失,聚光倍数不是与聚光透镜到电池表面的距离线性地成比例,因此往往不能准确、定量地校准聚光倍数。换句话说,在光强一定的情况下,现有的采用菲涅尔透镜的聚光测试系统都只能通过改变菲涅尔透镜的位置单纯地增加或者减小聚光倍数,测试人员并不能准确地知道照射到电池表面的光斑的聚光倍数。 In the current solar cell concentration test field, the concentration test is often achieved by adding a condenser lens or directly replacing the traditional xenon lamp light source with a high-intensity light source. However, due to the existence of scattered light and the loss of light in the propagation path, the condensing power is not linearly proportional to the distance from the condensing lens to the battery surface, so the condensing power cannot be calibrated accurately and quantitatively. In other words, under the condition of a certain light intensity, the existing concentrating test systems using Fresnel lenses can only increase or decrease the concentrating power simply by changing the position of the Fresnel lens, and testers cannot Accurately know the concentration multiple of the light spot irradiated on the surface of the battery.
另外,采用聚光光源来实现聚光测试的系统,即把标准光源直接更换为具有一定聚光倍数的聚光光源,直接对电池进行测试,不需要添加任何聚光透镜。这样虽然可以定量地确定单一的聚光倍数,然而被测光斑聚光倍数不可调整是其一大缺点,而且聚光光源造价昂贵,难以广泛应用。 In addition, the system that uses the spotlight light source to realize the spotlight test, that is, directly replaces the standard light source with a spotlight source with a certain spotlight multiple, and directly tests the battery without adding any spotlight lens. In this way, although a single concentration factor can be determined quantitatively, the non-adjustable concentration factor of the measured spot is a major disadvantage, and the concentrated light source is expensive and difficult to be widely used.
中国专利第201210558836.4公开了一种太阳能电池聚光测试系统,其通过设置一光阑以实现聚光倍数可调,同时测试人员可以准确地知道照射到电池表面的光斑的聚光倍数。但是其将光阑设置聚光透镜的下方,具有如下缺点:由于经过透镜会聚后的会聚光束能量较高,会带来光阑的局部温度的明显升高,而且高能量聚光比的会聚光束经过光阑散射后,也会导致光阑附近其它部件温度的明显升高,从而给系统稳定性带来潜在风险。 Chinese patent No. 201210558836.4 discloses a solar cell concentration test system, which can adjust the concentration factor by setting a diaphragm, and at the same time, the tester can accurately know the concentration factor of the light spot irradiated on the surface of the battery. However, it sets the diaphragm below the condenser lens, which has the following disadvantages: due to the high energy of the convergent beam after being converged by the lens, the local temperature of the diaphragm will be significantly increased, and the convergent beam with high energy concentration ratio After being scattered by the diaphragm, the temperature of other components near the diaphragm will also increase significantly, thus bringing potential risks to the stability of the system.
发明内容 Contents of the invention
本发明的目的提供一种光伏电池聚光测试装置解决现有技术中聚光倍数无法准确确定、聚光倍数不能大范围连续可调以及光阑局部温度明显升高的问题。 The object of the present invention is to provide a photovoltaic cell concentration test device to solve the problems in the prior art that the concentration factor cannot be accurately determined, the concentration factor cannot be continuously adjusted in a wide range, and the local temperature of the diaphragm increases significantly.
为实现上述目的,本发明提供如下技术方案: To achieve the above object, the present invention provides the following technical solutions:
本申请实施例公开一种光伏电池聚光测试装置,包括: The embodiment of the present application discloses a photovoltaic cell concentration test device, including:
支架,包括沿Z轴方向延伸的导杆; A bracket, including a guide rod extending along the Z-axis direction;
聚光系统,安装于所述支架上,所述的聚光系统包括孔径可调的光阑,以及位于所述光阑下方的透镜; A light-condensing system installed on the bracket, the light-condensing system includes a diaphragm with an adjustable aperture, and a lens located below the diaphragm;
移动平台,沿Z轴方向滑动于所述导杆上; The mobile platform slides on the guide rod along the Z-axis direction;
工作台,包括第一工作台和第二工作台,所述第一工作台沿Y轴方向滑动于所述移动平台上,所述第二工作台位于所述第一工作台上,并相对所述第一工作台沿X轴方向可移动,所述第二工作台具有可承载被测电池片的承载面; The workbench includes a first workbench and a second workbench, the first workbench slides on the moving platform along the Y-axis direction, the second workbench is located on the first workbench, and is relatively The first workbench is movable along the X-axis direction, and the second workbench has a bearing surface capable of carrying the tested cell;
电池片固定装置; Cell fixing device;
二次匀光系统,位于所述透镜和工作台之间。 The secondary homogenization system is located between the lens and the workbench.
优选地,在上述的光伏电池聚光测试装置中,所述移动平台具有一延伸部,所述工作台沿Y轴方向可移动至所述延伸部上。 Preferably, in the photovoltaic cell concentration testing device above, the mobile platform has an extension, and the worktable can move onto the extension along the Y-axis direction.
优选地,在上述的光伏电池聚光测试装置中,所述电池片固定装置包括至少一可翻转的弹片,每个弹片上设有一测试探针,所述弹片上还设有一固定部,所述固定部上开设有多个角度控制槽,所述测试探针可拆卸安装于所述角度控制槽内。 Preferably, in the photovoltaic cell concentration testing device described above, the cell fixing device includes at least one reversible elastic sheet, each elastic sheet is provided with a test probe, and the elastic sheet is also provided with a fixing part. A plurality of angle control slots are opened on the fixing part, and the test probes are detachably installed in the angle control slots.
优选地,在上述的光伏电池聚光测试装置中,所述每个弹片末端的底部固定有向下凸起的压脚。 Preferably, in the photovoltaic cell concentration testing device described above, a downwardly protruding presser foot is fixed at the bottom of the end of each elastic piece.
优选地,在上述的光伏电池聚光测试装置中,其中一个所述弹片的压脚包括导热接触部以及位于所述导热接触部和弹片之间的绝缘部,所述导热接触部具有一容置空间,所述容置空间内设有一温度传感器,其余所述弹片的压脚均由绝缘材料制成。 Preferably, in the photovoltaic cell concentration testing device described above, one of the presser feet of the elastic piece includes a heat-conducting contact portion and an insulating portion between the heat-conducting contact portion and the elastic piece, and the heat-conducting contact portion has an accommodating A temperature sensor is provided in the accommodating space, and the presser feet of the rest of the spring pieces are all made of insulating materials.
优选地,在上述的光伏电池聚光测试装置中,所述电池片固定装置包括电机以及固定于所述电机输出轴上的驱动部,所述弹片安装于所述驱动部上,并可相对所述驱动部轴向移动。 Preferably, in the photovoltaic cell concentration testing device described above, the cell fixing device includes a motor and a driving part fixed on the output shaft of the motor, the elastic piece is installed on the driving part, and can be positioned relative to the The driving part moves axially.
优选地,在上述的光伏电池聚光测试装置中,还包括驱动所述移动平台沿Z轴运动的动力装置,所述动力装置包括一电机以及可被所述电机驱动转动的螺杆,所述移动平台上固定有螺栓,所述螺栓具有配合所述螺杆的内螺纹。 Preferably, in the above photovoltaic cell concentration test device, it also includes a power device that drives the mobile platform to move along the Z axis, the power device includes a motor and a screw that can be driven by the motor to rotate, the moving Bolts are fixed on the platform, and the bolts have internal threads matching the screw rods.
优选地,在上述的光伏电池聚光测试装置中,所述承载面的下方设有散热空间,所述散热空间内设有水冷散热装置。 Preferably, in the photovoltaic cell concentration testing device described above, a heat dissipation space is provided under the bearing surface, and a water-cooling heat dissipation device is provided in the heat dissipation space.
优选地,在上述的光伏电池聚光测试装置中,所述二次匀光系统为光漏斗或平行光透镜。 Preferably, in the photovoltaic cell concentration test device above, the secondary uniform light system is a light funnel or a parallel light lens.
优选地,在上述的光伏电池聚光测试装置中,所述二次匀光系统安装于三维运动平台上,所述三维运动平台固定于所述导杆上。 Preferably, in the photovoltaic cell concentration testing device above, the secondary uniform light system is installed on a three-dimensional motion platform, and the three-dimensional motion platform is fixed on the guide rod.
与现有技术相比,本发明的优点在于: Compared with the prior art, the present invention has the advantages of:
1、光阑设置在光源和聚光透镜之间,一方面此时照射或透过光阑的光,仍为模拟光源输出的面积较大均匀平行光,一般能量密度在一个太阳强度附近,能量密度远低于经过透镜会聚后的会聚光束能量密度,可以避免光阑的局部温度明显升高;另一方面由于此时光源面积较大,意味光阑孔径的可调空间也较大,从而通过连续调整光阑孔径的面积,可实现待测电池片接受的总光能量连续可调,也即聚光倍数连续可调。 1. The aperture is set between the light source and the condenser lens. On the one hand, the light irradiated or passed through the aperture at this time is still a large and uniform parallel light output by the simulated light source. Generally, the energy density is near the intensity of a sun, and the energy The density is much lower than the energy density of the converging beam after the lens converges, which can avoid the local temperature of the diaphragm from rising obviously; The continuous adjustment of the area of the diaphragm aperture can realize the continuous adjustment of the total light energy received by the cell to be tested, that is, the continuous adjustment of the light concentration multiple.
2、匀光系统采用光漏斗或梯形棱镜,一方面可以利用会聚光束在光漏斗或梯形棱镜中的多次全反射,而达到匀光的效果;另一方面由于室内太阳光模拟光源,毕竟不同于真正的太阳光,会将模拟光源系统中匀光结构等,如普遍使用的复眼匀光结构成像于待测器件表面,从而造成电池片在聚光测试中受光不均匀,而本发明中采用的光漏斗或梯形棱镜等匀光系统可克服透镜对光源系统成像而带来的光不均匀影响;最后根据电池形状,光漏斗或梯形棱镜底端平面可通过设计成与电池形状一样的尺寸,以实现聚光光斑形状与电池形状的匹配。 2. The uniform light system uses a light funnel or a trapezoidal prism. On the one hand, it can use the multiple total reflections of the converging beam in the light funnel or trapezoidal prism to achieve the effect of uniform light; on the other hand, because the indoor sunlight simulates the light source, it is different after all. For real sunlight, the uniform light structure in the simulated light source system, etc., such as the commonly used compound eye uniform light structure, will be imaged on the surface of the device under test, resulting in uneven light received by the cell in the light concentration test. Light homogenization systems such as light funnels or trapezoidal prisms can overcome the unevenness of light caused by the lens imaging the light source system; finally, according to the shape of the battery, the bottom plane of the light funnel or trapezoidal prism can be designed to be the same size as the battery shape. In order to match the spot shape of the spotlight with the shape of the battery.
3、工作台设置为三维移动,一方面可使在样品固定后,方便测试样品快速移至光漏斗或梯形棱镜下方,同时配合光漏斗或梯形棱镜的三维移动,实现会聚光束最大程度的照射在电池表面,从而减少光损失;另一方面,在进行不同聚光倍数测试时,亦可利用工作台和二次匀光系统的三维移动,方便实现对因改变聚光倍数而引起的光路变化的修正。 3. The workbench is set to move in three dimensions. On the one hand, after the sample is fixed, the test sample can be quickly moved to the bottom of the light funnel or trapezoidal prism. At the same time, it can cooperate with the three-dimensional movement of the light funnel or trapezoidal prism to realize the maximum irradiation of the converging beam in the On the other hand, when testing different light concentration multiples, the three-dimensional movement of the workbench and the secondary uniform light system can also be used to facilitate the realization of changes in the optical path caused by changing the light concentration multiples. fix.
4、工作台设置为抽屉式,在对电池片进行更换时,可以将工作台沿滑轨移动至延伸部上,从而方便样品更换。 4. The workbench is set as a drawer type. When replacing the battery sheet, the workbench can be moved to the extension along the slide rail to facilitate sample replacement.
5、不同于一般的真空吸附固定方式,本发明中采用带弹片的压脚固定方式,可以保证电池片与水冷控制样品台的充分接触,从而利于待测电池片在高倍聚光下的散热。 5. Different from the general vacuum adsorption fixing method, the present invention adopts the presser foot fixing method with shrapnel, which can ensure the full contact between the cell and the water-cooled control sample stage, thereby facilitating the heat dissipation of the cell to be tested under high-power concentrating.
6、弹片上设置有温度传感器,可以实时测量电池片表面温度;承载面的下方设有散热装置,可以实时控制承载面的温度;探针通过固定部安装于弹片上,固定部上开设有多个角度控制槽,探针的倾斜角度可调,每个角度控制槽使得探针具有不同的倾斜角度,操作中,可以根据不同的接触力度的需要,调整探针的倾斜角度。 6. There is a temperature sensor on the shrapnel, which can measure the surface temperature of the cell in real time; a cooling device is installed under the bearing surface, which can control the temperature of the bearing surface in real time; the probe is installed on the shrapnel through the fixed part, and there are multiple There are three angle control grooves, the inclination angle of the probe is adjustable, and each angle control groove makes the probe have different inclination angles. During operation, the inclination angle of the probe can be adjusted according to the needs of different contact forces.
附图说明 Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1所示为本发明具体实施例中光伏电池聚光测试装置的立体结构示意图; Fig. 1 shows the schematic diagram of the three-dimensional structure of the photovoltaic cell concentration test device in a specific embodiment of the present invention;
图2所示为本发明具体实施例中聚光系统的截面示意图; Fig. 2 is a schematic cross-sectional view of a light concentrating system in a specific embodiment of the present invention;
图3所示为本发明具体实施例中光伏电池聚光测试装置的侧视图; Fig. 3 is a side view of a photovoltaic cell concentration testing device in a specific embodiment of the present invention;
图4所示为本发明具体实施例中夹持装置的俯视图; Fig. 4 shows the top view of the clamping device in a specific embodiment of the present invention;
图5所示为本发明具体实施例中夹持装置的剖视图(无温度传感器); Figure 5 is a cross-sectional view of the clamping device in a specific embodiment of the present invention (without a temperature sensor);
图6所示为本发明具体实施例中夹持装置的剖视图(有温度传感器)。 Fig. 6 is a cross-sectional view of the clamping device (with temperature sensor) in a specific embodiment of the present invention.
具体实施方式 Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行详细的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。 The technical solutions in the embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参图1所示,光伏电池测试装置包括支架10,支架10包括水平设置的底板11和顶板12,顶板12位于底板11的正上方,底板11和顶板12之间支撑有四根导杆13,定义X-Y-Z轴坐标系,导杆13沿Z轴方向(竖直方向)延伸,底板11、顶板12以及四根导杆13围成一作业空间,作业空间的外侧还可以通过遮罩(图未示)进行密封,遮罩上还可以设有由玻璃材料形成的观察窗口(图未示)。 As shown in Fig. 1, the photovoltaic cell testing device includes a support 10, the support 10 includes a horizontally arranged bottom plate 11 and a top plate 12, the top plate 12 is located directly above the bottom plate 11, and four guide rods 13 are supported between the bottom plate 11 and the top plate 12, Define the X-Y-Z axis coordinate system, the guide rod 13 extends along the Z-axis direction (vertical direction), the bottom plate 11, the top plate 12 and the four guide rods 13 form a working space, and the outside of the working space can also pass through the mask (not shown in the figure) ) for sealing, and an observation window (not shown) formed of glass material may also be provided on the mask.
顶板12上固定有聚光系统20,聚光系统20接收太阳模拟光源发出的模拟太阳光并输出一定能量聚光比的会聚光束。参图2所示,聚光系统20包括孔径可调的光阑21以及位于光阑21下方的透镜22。 A concentrating system 20 is fixed on the top plate 12, and the concentrating system 20 receives simulated sunlight emitted by a sun simulation light source and outputs a converging light beam with a certain energy concentrating ratio. As shown in FIG. 2 , the focusing system 20 includes an aperture 21 with an adjustable aperture and a lens 22 located below the aperture 21 .
光阑21设置在光源和聚光透镜22之间,一方面此时照射或透过光阑的光,仍为模拟光源输出的面积较大均匀平行光,一般能量密度在一个太阳强度附近,能量密度远低于经过透镜会聚后的会聚光束能量密度,可以避免光阑的局部温度明显升高;另一方面由于此时光源面积较大,意味光阑孔径的可调空间也较大,从而通过连续调整光阑孔径的面积,可实现待测电池片接受的总光能量连续可调,也即聚光倍数连续可调。 The diaphragm 21 is set between the light source and the condenser lens 22. On the one hand, the light irradiated or passed through the diaphragm at this time is still a large and uniform parallel light output by the simulated light source. Generally, the energy density is near the intensity of a sun, and the energy The density is much lower than the energy density of the converging beam after the lens converges, which can avoid the local temperature of the diaphragm from rising obviously; The continuous adjustment of the area of the diaphragm aperture can realize the continuous adjustment of the total light energy received by the cell to be tested, that is, the continuous adjustment of the light concentration multiple.
光伏电池测试装置还包括移动平台30,移动平台30套设于四根导杆13上,并可在导杆13的导引下沿Z轴方向移动。移动平台30沿Y轴方向具有一延伸部31,延伸部31形成于作业空间之外,移动平台30的上表面沿Y轴方向设有滑轨32,滑轨32延伸至延伸部31上。 The photovoltaic battery testing device also includes a mobile platform 30 , which is sleeved on four guide rods 13 and can move along the Z-axis direction under the guidance of the guide rods 13 . The mobile platform 30 has an extension portion 31 along the Y-axis direction, and the extension portion 31 is formed outside the working space. The upper surface of the mobile platform 30 is provided with a slide rail 32 along the Y-axis direction, and the slide rail 32 extends to the extension portion 31 .
光伏电池测试装置还包括驱动移动平台30移动的动力装置40,动力装置40包括支撑架41、电机42以及被电机42驱动转动的螺杆43。支撑架41固定于底板11上,电机42固定于支撑架41上,螺杆43固定于电机42的输出轴上,移动平台30上固定有螺栓44,螺栓44具有配合螺杆43外螺纹设置的内螺纹。电机42驱动螺杆43转动,螺杆43转动带动螺栓44上升或下降,螺栓44进而带动整个移动平台30沿Z轴方向移动。 The photovoltaic battery testing device also includes a power device 40 that drives the mobile platform 30 to move. The power device 40 includes a support frame 41 , a motor 42 and a screw 43 driven by the motor 42 to rotate. The support frame 41 is fixed on the base plate 11, the motor 42 is fixed on the support frame 41, the screw rod 43 is fixed on the output shaft of the motor 42, and the mobile platform 30 is fixed with a bolt 44, and the bolt 44 has an internal thread that cooperates with the external thread of the screw rod 43. . The motor 42 drives the screw rod 43 to rotate, and the rotation of the screw rod 43 drives the bolt 44 to rise or fall, and the bolt 44 further drives the entire mobile platform 30 to move along the Z-axis direction.
作业空间内设有工作台50,工作台50位于移动平台30上,并可在移动平台30的托动下实现Z轴方向的移动。参图3所示,工作台50包括第一工作台51,以及沿X轴方向滑动于所述第一工作台51上的第二工作台52,第一工作台51沿滑轨32滑动于移动平台30上,第二工作台52具有可承载被测电池片的承载面。 A workbench 50 is provided in the working space, and the workbench 50 is located on the mobile platform 30 and can move in the Z-axis direction under the support of the mobile platform 30 . As shown in FIG. 3 , the workbench 50 includes a first workbench 51 and a second workbench 52 sliding on the first workbench 51 along the X-axis direction, and the first workbench 51 slides along the slide rail 32 to move On the platform 30, the second workbench 52 has a bearing surface capable of bearing the battery slices under test.
在移动平台30、第一工作台51以及第二工作台52的共同作用下,承载面可以实现三维运动,其中,移动平台30控制承载面Z轴方向的移动,第一工作平台51沿滑轨32运动控制承载面Y轴方向的移动,第二工作平台52相对第一工作平台51移动控制承载面X轴方向的移动。 Under the combined action of the mobile platform 30, the first workbench 51 and the second workbench 52, the bearing surface can realize three-dimensional movement, wherein the mobile platform 30 controls the movement of the bearing surface in the Z-axis direction, and the first workbench 51 moves along the slide rail. 32 movement controls the movement of the bearing surface in the Y-axis direction, and the movement of the second working platform 52 relative to the first working platform 51 controls the movement of the bearing surface in the X-axis direction.
采用这样的三维移动工作方式,一方面可使在样品固定后,方便测试样品快速移至光漏斗或梯形棱镜下方,同时配合光漏斗或梯形棱镜的三维移动,实现会聚光束最大程度的照射在电池表面,从而减少光损失;另一方面,在进行不同聚光倍数测试时,亦可利用工作台和二次匀光系统的三维移动,方便实现对因改变聚光倍数而引起的光路变化的修正。 Using such a three-dimensional mobile working method, on the one hand, after the sample is fixed, the test sample can be quickly moved to the bottom of the light funnel or trapezoidal prism, and at the same time cooperate with the three-dimensional movement of the light funnel or trapezoidal prism to realize the maximum irradiation of the converging beam on the battery surface, thereby reducing light loss; on the other hand, when performing tests with different concentration ratios, the three-dimensional movement of the workbench and the secondary homogenization system can also be used to facilitate the correction of changes in the optical path caused by changing the concentration ratio .
工作台50可以通过滑轨32移动至延伸部31上,进而可以实现电池片的更换。 The workbench 50 can be moved to the extension part 31 through the slide rail 32, so as to realize the replacement of battery slices.
第一工作台51和第二工作台52的移动可以通过手动控制,也可以为电机进行控制。 The movement of the first workbench 51 and the second workbench 52 can be controlled manually or by motors.
承载面的下方还可以设有散热空间,散热空间内优选设有循环的水冷散热装置。 A heat dissipation space may also be provided under the carrying surface, and a circulating water-cooling heat dissipation device is preferably provided in the heat dissipation space.
光伏电池测试装置还包括电池片固定装置60,电池片固定装置60包括对称设于承载面两侧的两个夹持装置61。参图4所示,每个夹持装置61包括一电机611以及固定于电机611输出轴上的驱动部612,驱动部612上安装有2个弹片613,通过电机611带动驱动部612转动,进而可带动弹片613进行翻转,弹片613的翻转可实现对被测电池片的夹持和释放。 The photovoltaic cell testing device also includes a cell fixing device 60, and the cell fixing device 60 includes two clamping devices 61 symmetrically arranged on both sides of the bearing surface. As shown in Fig. 4, each clamping device 61 includes a motor 611 and a driving part 612 fixed on the output shaft of the motor 611. Two shrapnels 613 are installed on the driving part 612, and the driving part 612 is driven by the motor 611 to rotate, and then The shrapnel 613 can be driven to turn over, and the turning of the shrapnel 613 can realize the clamping and releasing of the battery piece under test.
弹片613的材质优选为弹性较好的金属,参图5所示,为了避免弹片613与被测电池片的电性接触,弹片613末端的底部固定有向下凸起的压脚614,压脚614由绝缘材料制成,优选为聚四氟乙烯。 The material of the shrapnel 613 is preferably a metal with better elasticity. As shown in FIG. 5, in order to avoid electrical contact between the shrapnel 613 and the battery under test, the bottom of the end of the shrapnel 613 is fixed with a downwardly protruding presser foot 614. The presser foot 614 is made of insulating material, preferably polytetrafluoroethylene.
为了实时测量电池片表面的温度,其中一个弹片613的压脚中还设置有温度传感器,参图6所示,该压脚包括高导热的接触部6141,以及位于接触部6141和弹片之间的绝缘部6142,接触部6141的材质优选为铜,绝缘部6142的材质优选为聚四氟乙烯。接触部6141具有一容置空间6143,容置空间6143内设置有温度传感器(图未示)。 In order to measure the temperature of the cell surface in real time, a temperature sensor is also provided in the presser foot of one of the elastic pieces 613, as shown in FIG. The material of the insulating part 6142 and the contact part 6141 is preferably copper, and the material of the insulating part 6142 is preferably polytetrafluoroethylene. The contact portion 6141 has an accommodating space 6143 , and a temperature sensor (not shown) is disposed in the accommodating space 6143 .
参图5所示,每个弹片613上还分别设置有一个探针615,用以测试电池片的电学性能。探针615通过固定部616固定于弹片613上,固定部616上开设有多个角度控制槽(图未示),探针615可拆卸安装于角度控制槽内,每个角度控制槽使得探针615具有不同的倾斜角度,操作中,可以根据不同的接触力度的需要,调整探针615的倾斜角度。 As shown in FIG. 5 , each elastic sheet 613 is also provided with a probe 615 for testing the electrical performance of the cell. The probe 615 is fixed on the elastic piece 613 through the fixing part 616. The fixing part 616 is provided with a plurality of angle control grooves (not shown in the figure), and the probe 615 is detachably installed in the angle control groove. Each angle control groove makes the probe 615 has different inclination angles. During operation, the inclination angle of probe 615 can be adjusted according to the needs of different contact forces.
电池片固定装置60可以固定于第二工作台52上,并相对第二工作台52静止,电池片固定装置60的两个夹持装置也可以相对运动,实现接近和远离运动,如此可以适用不同大小的电池片的夹持。 The battery sheet fixing device 60 can be fixed on the second workbench 52 and is stationary relative to the second workbench 52. The two clamping devices of the battery sheet fixing device 60 can also move relative to each other to realize approaching and moving away, which can be applied to different Clamping of battery slices of different sizes.
弹片613安装于驱动部612上,并沿驱动部612轴向可移动,具体地,驱动部612上沿轴向开设有多个安装孔,弹片613可以通过螺钉固定在安装孔上。 The elastic piece 613 is installed on the driving part 612 and is movable in the axial direction of the driving part 612. Specifically, the driving part 612 is provided with a plurality of installation holes in the axial direction, and the elastic piece 613 can be fixed on the installation holes by screws.
光伏电池测试装置还包括二次匀光系统70,二次匀光系统70位于承载面的上方,使得会聚光束均匀照射在被测试的电池片上。 The photovoltaic cell testing device also includes a secondary homogenization system 70, which is located above the bearing surface, so that the converging light beam is uniformly irradiated on the tested cell.
二次匀光系统70优选为光漏斗,其以满足全反射条件接收由聚光系统输出的会聚光束,并最终使会聚光束均匀地照射在测试电池片上。 The secondary homogenization system 70 is preferably a light funnel, which receives the converging light beam output by the light concentrating system to meet the total reflection condition, and finally makes the converging light beam evenly irradiate the test battery sheet.
光漏斗安装于三维运动平台80上,通过三维运动平台的控制,可以实现对光漏斗三维方向的运动控制,一方面在更换测试样品时,三维移动机构可控制光漏斗至另一工作位置,实现光漏斗的保护,另一方面在更换完测试样品后,又可控制测试光路的灵活调整和恢复。 The optical funnel is installed on the three-dimensional motion platform 80, through the control of the three-dimensional motion platform, the three-dimensional movement control of the optical funnel can be realized. On the one hand, when the test sample is replaced, the three-dimensional moving mechanism can control the optical funnel to another working position to realize The protection of the optical funnel, on the other hand, can control the flexible adjustment and recovery of the test light path after the test sample is replaced.
三维运动平台安装于导杆13上。 The three-dimensional motion platform is installed on the guide rod 13.
在其他实施例中,二次匀光系统还可以为平行光透镜,平行光透镜可以使得会聚透镜会聚的光转化为平行光输出。二次匀光系统还可以设计为梯形棱镜二次匀光器形式,使会聚透镜输出的会聚光束以全反射条件透过二次匀光器后照射在被测器件上。 In other embodiments, the secondary homogenization system can also be a parallel light lens, which can convert the light converged by the converging lens into parallel light output. The secondary homogenization system can also be designed in the form of a trapezoidal prism secondary homogenizer, so that the converging beam output by the converging lens passes through the secondary homogenizer under the condition of total reflection and then irradiates the device under test.
匀光系统采用光漏斗或梯形棱镜,一方面可以利用会聚光束在光漏斗或梯形棱镜中的多次全反射,而达到匀光的效果;另一方面由于室内太阳光模拟光源,毕竟不同于真正的太阳光,会将模拟光源系统中匀光结构等,如普遍使用的复眼匀光结构成像于待测器件表面,从而造成电池片在聚光测试中受光不均匀,而本发明中采用的光漏斗或梯形棱镜等匀光系统可克服透镜对光源系统成像而带来的光不均匀影响;最后根据电池形状,光漏斗或梯形棱镜底端平面可通过设计成与电池形状一样的尺寸,以实现聚光光斑形状与电池形状的匹配。 The uniform light system uses a light funnel or a trapezoidal prism. On the one hand, it can use the multiple total reflections of the converging beam in the light funnel or trapezoidal prism to achieve the effect of uniform light; on the other hand, because the indoor sunlight simulates the light source, it is different from the real Sunlight will image the uniform light structure in the simulated light source system, such as the commonly used compound eye uniform light structure, on the surface of the device to be tested, resulting in uneven light received by the cell in the light concentration test, and the light used in the present invention Homogenization systems such as funnels or trapezoidal prisms can overcome the influence of light inhomogeneity caused by the imaging of the lens on the light source system; finally, according to the shape of the battery, the bottom plane of the light funnel or trapezoidal prism can be designed to be the same size as the battery shape to achieve The shape of the spotlight matches the shape of the battery.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。 It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。 The above description is only the specific implementation of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made. It should be regarded as the protection scope of this application.
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CN105897163A (en) * | 2016-04-12 | 2016-08-24 | 中国科学院西安光学精密机械研究所 | Concentrating photovoltaic module on-line tester |
CN110504916A (en) * | 2019-08-27 | 2019-11-26 | 嘉兴学院 | A high-efficiency photovoltaic power generation concentrating device |
CN111416574A (en) * | 2020-04-30 | 2020-07-14 | 莱茵技术(上海)有限公司 | Testing device and testing method for output characteristics of perovskite photovoltaic device |
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