CN104725729B - A kind of EPT rubber composite material and its preparation - Google Patents
A kind of EPT rubber composite material and its preparation Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 76
- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 229920001971 elastomer Polymers 0.000 title description 7
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims abstract description 142
- 229910052901 montmorillonite Inorganic materials 0.000 claims abstract description 119
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 83
- 229920002943 EPDM rubber Polymers 0.000 claims abstract description 68
- 239000004743 Polypropylene Substances 0.000 claims abstract description 68
- 229920001155 polypropylene Polymers 0.000 claims abstract description 65
- -1 polypropylene Polymers 0.000 claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 229910021389 graphene Inorganic materials 0.000 claims description 38
- 239000000203 mixture Substances 0.000 claims description 38
- 125000003342 alkenyl group Chemical group 0.000 claims description 36
- 239000008367 deionised water Substances 0.000 claims description 26
- 229910021641 deionized water Inorganic materials 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 24
- 239000003607 modifier Substances 0.000 claims description 24
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 20
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 20
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 claims description 15
- 239000003963 antioxidant agent Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 13
- 125000000524 functional group Chemical group 0.000 claims description 13
- 230000003078 antioxidant effect Effects 0.000 claims description 12
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 11
- 239000005662 Paraffin oil Substances 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 9
- 238000012986 modification Methods 0.000 claims description 8
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- 239000011541 reaction mixture Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 229920002545 silicone oil Polymers 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 2
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 claims description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 2
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 claims description 2
- AISMNBXOJRHCIA-UHFFFAOYSA-N trimethylazanium;bromide Chemical compound Br.CN(C)C AISMNBXOJRHCIA-UHFFFAOYSA-N 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 2
- 150000001336 alkenes Chemical group 0.000 claims 1
- 150000001412 amines Chemical class 0.000 claims 1
- 229960000935 dehydrated alcohol Drugs 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims 1
- 239000004312 hexamethylene tetramine Substances 0.000 claims 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims 1
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 claims 1
- 239000004033 plastic Substances 0.000 abstract description 39
- 229920003023 plastic Polymers 0.000 abstract description 39
- 238000010276 construction Methods 0.000 abstract description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 238000003756 stirring Methods 0.000 description 8
- 229920002725 thermoplastic elastomer Polymers 0.000 description 8
- 238000003760 magnetic stirring Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004073 vulcanization Methods 0.000 description 6
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 5
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- SZEMGTQCPRNXEG-UHFFFAOYSA-M trimethyl(octadecyl)azanium;bromide Chemical compound [Br-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C SZEMGTQCPRNXEG-UHFFFAOYSA-M 0.000 description 4
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- WWKIBJJAMYXFIK-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound OCC(CO)(CO)CO.CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WWKIBJJAMYXFIK-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical group 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- OINHLQCTIIKSSO-UHFFFAOYSA-M trimethylazanium trimethyl(octadecyl)azanium dichloride Chemical compound [Cl-].[Cl-].C[NH+](C)C.CCCCCCCCCCCCCCCCCC[N+](C)(C)C OINHLQCTIIKSSO-UHFFFAOYSA-M 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Ethene-propene or ethene-propene-diene copolymers
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明提供了一种高补强性三元乙丙橡胶/聚丙烯复合材料及其制备方法,具体地,本发明复合材料具有以下重量份的组分:三元乙丙橡胶30‑70份;聚丙烯70‑30份;经端烯基修饰的蒙脱土1‑10份;改性氧化石墨烯0.1‑1份;硫化剂1‑6份;助剂1‑10份。采用本发明制备的高补强性三元乙丙橡胶/聚丙烯橡塑复合材料拉伸强度等力学性能优异,特别适合属于汽车、建筑等领域的特殊需求。
The invention provides a high-reinforcement EPDM/polypropylene composite material and a preparation method thereof. Specifically, the composite material of the invention has the following components by weight: 30-70 parts of EPDM; 70-30 parts of polypropylene; 1-10 parts of alkenyl-terminated montmorillonite; 0.1-1 part of modified graphene oxide; 1-6 parts of vulcanizing agent; 1-10 parts of auxiliary agent. The high-reinforcement EPDM rubber/polypropylene rubber-plastic composite material prepared by the invention has excellent mechanical properties such as tensile strength, and is especially suitable for special requirements in fields such as automobiles and constructions.
Description
技术领域technical field
发明属于橡塑复合材料的制备,涉及一种高补强性三元乙丙橡胶/聚丙烯橡塑复合材料的制备方法。The invention belongs to the preparation of rubber-plastic composite materials, and relates to a preparation method of high-reinforcement EPDM/polypropylene rubber-plastic composite materials.
背景技术Background technique
热塑性弹性体材料(TPE)是近年来发展的材料,其结构特点是由橡胶和塑料组成。采用三元乙丙橡胶与聚丙烯制备橡塑复合材料不仅可解决聚丙烯成型后韧性不足,缺口冲击强度低,热变形温度较低,抗蠕变性能差等缺点,还可解决三元乙丙橡胶抗撕裂强度低的缺点。三元乙丙橡胶/聚丙烯橡塑复合材料可作为性能优良的复合材料,在汽车、建筑等领域有着广阔的应用前景。Thermoplastic elastomer material (TPE) is a material developed in recent years, and its structural characteristics are composed of rubber and plastic. The use of EPDM rubber and polypropylene to prepare rubber-plastic composite materials can not only solve the shortcomings of polypropylene after molding, such as insufficient toughness, low notched impact strength, low thermal deformation temperature, and poor creep resistance, but also solve the problems of EPDM. The disadvantage of low tear strength of rubber. EPDM/PP rubber-plastic composites can be used as composite materials with excellent performance, and have broad application prospects in the fields of automobiles and construction.
现有发明专利中,公开号为CN 1546561 A的中国专利提出了一种采用动态硫化技术制备无卤阻燃型三元乙丙橡胶/聚丙烯热塑性弹性体的方法。公开号为CN1687218 A的中国专利提出一种采用双(3-三乙氧基甲硅烷基丙基)四硫化物等组成的硫化体系制备三元乙丙橡胶/聚丙烯热塑性弹性体的方法。以上各种热塑性弹性体制备配方和工艺不同,但性能各具特色。但是,这些热塑性弹性体配方及工艺较为繁琐,易对环境造成污染且力学性能普遍有待进一步提高,如拉伸强度均未超过15MPa。Among the existing invention patents, the Chinese patent with the publication number CN 1546561 A proposes a method for preparing a halogen-free flame-retardant EPDM/PP thermoplastic elastomer by using dynamic vulcanization technology. The Chinese patent with the publication number CN1687218 A proposes a method for preparing EPDM/PP thermoplastic elastomers using a vulcanization system composed of bis(3-triethoxysilylpropyl)tetrasulfide and the like. The above thermoplastic elastomers have different preparation formulas and processes, but each has its own characteristics. However, the formulation and process of these thermoplastic elastomers are relatively cumbersome, and they are easy to cause pollution to the environment, and the mechanical properties generally need to be further improved, for example, the tensile strength does not exceed 15 MPa.
因此,本领域迫切需要选择合适的配方和工艺,更有效的补强体系,提高橡塑材料的力学性能,对有工业化生产有着重要的意义。Therefore, there is an urgent need in this field to select a suitable formula and process, a more effective reinforcement system, and improve the mechanical properties of rubber and plastic materials, which is of great significance to industrial production.
发明内容Contents of the invention
本发明提供了一种高补强性能的三元乙丙橡胶/聚丙烯橡塑复合材料及其制备方法。The invention provides an EPDM rubber/polypropylene rubber-plastic composite material with high reinforcing performance and a preparation method thereof.
本发明第一方面,提供了一种三元乙丙橡胶/聚丙烯复合材料,所述复合材料具有以下重量份的组分:The first aspect of the present invention provides a kind of EPDM/polypropylene composite material, the composite material has the following components by weight:
其中,所述的端烯基为双键位于端位的C2-C6直链或支链烃基。Wherein, the terminal alkenyl group is a C2-C6 straight chain or branched hydrocarbon group with a double bond at the terminal position.
在另一优选例中,所述的含端烯基的蒙脱土的重量份为1-10份,更佳地,为3-7份。In another preferred example, the weight portion of the alkenyl-terminated montmorillonite is 1-10 parts, more preferably 3-7 parts.
在另一优选例中,所述的氧化石墨烯重量份为0.1-1份,较佳地为0.2-0.3份。In another preferred example, the graphene oxide is 0.1-1 part by weight, preferably 0.2-0.3 part by weight.
在另一优选例中,所述的端烯基包括乙烯基、丙烯基、丁烯基。In another preferred example, the terminal alkenyl group includes vinyl, propenyl and butenyl.
在另一优选例中,所述的端烯基由含端烯基官能团的硅烷偶联剂提供。In another preferred example, the terminal alkenyl group is provided by a silane coupling agent containing a terminal alkenyl functional group.
在另一优选例中,所述的乙烯基由含乙烯基官能团的硅烷偶联剂提供。In another preferred embodiment, the vinyl group is provided by a silane coupling agent containing a vinyl functional group.
在另一优选例中,所述的含乙烯基官能团的硅烷偶联剂包括乙烯基三乙氧基硅烷或乙烯基三甲氧基硅烷或其组合。In another preferred embodiment, the silane coupling agent containing vinyl functional groups includes vinyltriethoxysilane or vinyltrimethoxysilane or a combination thereof.
在另一优选例中,所述的氧化石墨烯包括改性或非改性氧化石墨烯。In another preferred example, the graphene oxide includes modified or unmodified graphene oxide.
在另一优选例中,所述的改性氧化石墨烯是利用氧化石墨烯改性剂,例如十六胺、十八胺修饰氧化石墨烯制备得到的。In another preferred example, the modified graphene oxide is prepared by modifying graphene oxide with a graphene oxide modifier, such as hexadecylamine and octadecylamine.
在另一优选例中,所述的经端烯基修饰的蒙脱土由蒙脱土和蒙脱土改性剂制备得到。In another preferred example, the alkenyl-terminated montmorillonite is prepared from montmorillonite and a montmorillonite modifier.
在另一优选例中,所述蒙脱土改性剂包括含乙烯基官能团的硅烷偶联剂和季铵盐;In another preferred example, the montmorillonite modifier includes a vinyl functional group-containing silane coupling agent and a quaternary ammonium salt;
优选地,所述的含乙烯基官能团的硅烷偶联剂包括乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷或其组合;和/或Preferably, the silane coupling agent containing vinyl functional groups includes vinyltriethoxysilane, vinyltrimethoxysilane or a combination thereof; and/or
在另一优选例中,所述的季铵盐包括十六烷基三甲基溴化铵、十八烷基三甲基溴化铵、十六烷基三甲基氯化铵、十八烷基三甲基氯化铵或其组合。In another preferred example, the quaternary ammonium salt includes cetyltrimethylammonium bromide, octadecyltrimethylammonium bromide, cetyltrimethylammonium chloride, octadecyltrimethylammonium trimethylammonium chloride or combinations thereof.
在另一优选例中,所述的蒙脱土和含乙烯基官能团的硅烷偶联剂(尤其是乙烯基三乙氧基硅烷)的质量比为5-50:0.5-3;较佳地,为8-20:0.8-2.5;更佳地,为10-15:1-2。In another preference, the mass ratio of the montmorillonite to the silane coupling agent containing vinyl functional groups (especially vinyltriethoxysilane) is 5-50:0.5-3; preferably, 8-20: 0.8-2.5; more preferably, 10-15: 1-2.
在另一优选例中,所述蒙脱土与季铵盐的重量比为4-25:4-10,较佳地为8-20:4-8;更佳地,为8-16:5-8。In another preferred embodiment, the weight ratio of the montmorillonite to the quaternary ammonium salt is 4-25:4-10, preferably 8-20:4-8; more preferably, 8-16:5 -8.
在另一优选例中,所述的含端烯基的蒙脱土由蒙脱土、蒙脱土改性剂和水制备得到。In another preferred example, the alkenyl-terminated montmorillonite is prepared from montmorillonite, a montmorillonite modifier and water.
在另一优选例中,所述水包括去离子水、反渗水、蒸馏水,更佳地,为去离子水。In another preferred example, the water includes deionized water, reverse osmosis water, distilled water, more preferably, deionized water.
在另一优选例中,所述去离子水与所述蒙脱土的质量比为2-20:1,较佳地为4-8:1。In another preferred embodiment, the mass ratio of the deionized water to the montmorillonite is 2-20:1, preferably 4-8:1.
在另一优选例中,所述的硫化剂包括过氧化二异丙苯或过氧化苯甲酰;和/或In another preference, the vulcanizing agent includes dicumyl peroxide or benzoyl peroxide; and/or
所述的助剂包括抗氧化剂、相容剂。The auxiliary agents include antioxidants and compatibilizers.
在另一优选例中,所述抗氧化剂包括四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯(抗氧化剂1010)。In another preferred example, the antioxidant includes pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (antioxidant 1010).
在另一优选例中,所述相容剂包括石蜡油、羟基硅油。In another preferred example, the compatibilizer includes paraffin oil and hydroxyl silicone oil.
在另一优选例中,所述抗氧化剂1010的重量份为1-5份。In another preferred example, the weight part of the antioxidant 1010 is 1-5 parts.
在另一优选例中,所述石蜡油的重量份为1-5份。In another preferred example, the weight part of the paraffin oil is 1-5 parts.
在另一优选例中,所述的经端烯基修饰的蒙脱土通过以下步骤制备:In another preferred example, the described alkenyl-terminated montmorillonite is prepared through the following steps:
(a1)提供一蒙脱土、含端烯基官能团的硅烷偶联剂以及水的反应混合物;(a1) providing a reaction mixture of montmorillonite, a silane coupling agent containing terminal alkenyl functional groups and water;
其中,所述的蒙脱土与含端烯基官能团的硅烷偶联剂的质量比为5-50:0.5-3,较佳地,10-15:1-2;和/或Wherein, the mass ratio of the montmorillonite to the silane coupling agent containing alkenyl-terminated functional groups is 5-50:0.5-3, preferably 10-15:1-2; and/or
所述蒙脱土与水的质量比为1:2-20,较佳地,为3:4-20,更佳地为1:4-8。The mass ratio of the montmorillonite to water is 1:2-20, preferably 3:4-20, more preferably 1:4-8.
(b1)加热(a1)中的反应混合物,从而获得经端烯基修饰的蒙脱土。(b1) heating the reaction mixture in (a1) to obtain alkenyl-terminated montmorillonite.
在另一优选例中,步骤(a1)中的反应混合物还包括季铵盐。In another preferred example, the reaction mixture in step (a1) further includes a quaternary ammonium salt.
在另一优选例中,所述的蒙脱土与季铵盐的质量比为8-16:5-8。In another preferred example, the mass ratio of the montmorillonite to the quaternary ammonium salt is 8-16:5-8.
在另一优选例中,步骤(a1)中还包括将所述的反应混合物溶于醇溶液,较佳地,为无水乙醇。In another preferred example, the step (a1) further includes dissolving the reaction mixture in an alcohol solution, preferably absolute ethanol.
在另一优选例中,所述无水乙醇与所述蒙脱土的质量比为2-10:1,较佳地为3-5:1。In another preferred example, the mass ratio of the absolute ethanol to the montmorillonite is 2-10:1, preferably 3-5:1.
在另一优选例中,步骤(b)中所述加热的温度为30-100℃,较佳地为50-80℃。In another preferred embodiment, the heating temperature in step (b) is 30-100°C, preferably 50-80°C.
在另一优选例中,所述的加热时间为2-10h,较佳地为3-6h。In another preferred example, the heating time is 2-10 hours, preferably 3-6 hours.
本发明第二方面,提供了一种制备本发明第一方面所述三元乙丙橡胶/聚丙烯复合材料的方法,利用经端烯基修饰的蒙脱土、氧化石墨烯、三元乙丙橡胶、聚丙烯、硫化剂制备所述三元乙丙橡胶/聚丙烯复合材料,其中所述经端烯基修饰的蒙脱土由蒙脱土和蒙脱土改性剂制备得到,改性氧化石墨烯是由氧化石墨烯和氧化石墨烯改性剂制备得到的。The second aspect of the present invention provides a method for preparing the EPDM/PP composite material described in the first aspect of the present invention, using montmorillonite, graphene oxide, and EPDM modified by terminal alkenyl groups Rubber, polypropylene, vulcanizing agent prepare described EPDM rubber/polypropylene composite material, wherein the montmorillonite modified by the terminal alkenyl group is prepared by montmorillonite and montmorillonite modifier, modified graphite oxide Graphene is prepared from graphene oxide and graphene oxide modifier.
在另一优选例中,所述蒙脱土改性剂包括含端烯基官能团的硅烷偶联剂和季铵盐。In another preferred example, the montmorillonite modifier includes a silane coupling agent containing terminal alkenyl functional groups and a quaternary ammonium salt.
在另一优选例中,所述改性氧化石墨烯由氧化石墨烯经十六胺或十八胺改性制得。In another preferred example, the modified graphene oxide is prepared by modifying graphene oxide with hexadecylamine or octadecylamine.
在另一优选例中,包括步骤:In another preferred example, comprising the steps of:
(i)提供一经端烯基修饰的蒙脱土以及改性氧化石墨烯,其中,所述经端烯基修饰的蒙脱土由蒙脱土、乙烯基三乙氧基硅烷、十六烷基三甲基溴化铵和水反应制得;且所述的改性氧化石墨烯为氧化石墨烯经十六胺修饰改性制得;(i) Provide a modified montmorillonite and modified graphene oxide through terminal alkenyl group, wherein, the montmorillonite modified by terminal alkenyl group is composed of montmorillonite, vinyltriethoxysilane, hexadecyl Prepared by reacting trimethylammonium bromide and water; and the modified graphene oxide is prepared by modifying graphene oxide with hexadecylamine;
其中,所述蒙脱土与含端烯基的乙烯基三乙氧基硅烷的质量比为10-15:1-2;和/或蒙脱土与十六烷基三甲基溴化铵的质量比为8-16:5-8;和/或所述蒙脱土与去离子水质量比为1:2-20,较佳地,为3:4-20,更佳地为1:4-8。Wherein, the mass ratio of the montmorillonite to vinyltriethoxysilane containing terminal alkenyl groups is 10-15:1-2; and/or the ratio of montmorillonite to cetyltrimethylammonium bromide The mass ratio is 8-16:5-8; and/or the mass ratio of the montmorillonite to deionized water is 1:2-20, preferably 3:4-20, more preferably 1:4 -8.
(ii)将所述经端烯基修饰的蒙脱土、改性氧化石墨烯、三元乙丙橡胶、聚丙烯混合反应从而获得改性三元乙丙橡胶/聚丙烯粗混合物;(ii) the montmorillonite, modified graphene oxide, EPDM rubber, and polypropylene are mixed and reacted to obtain the modified EPDM rubber/polypropylene coarse mixture through terminal alkenyl group modification;
(iii)向改性三元乙丙橡胶/聚丙烯粗混合物中加入硫化剂并反应,从而制得如权利要求1-6任一所述三元乙丙橡胶/聚丙烯复合材料。(iii) adding a vulcanizing agent to the modified EPDM/PP crude mixture and reacting, so as to obtain the EPDM/PP composite material as described in any one of claims 1-6.
在另一优选例中,所述的硫化剂为过氧化二异丙苯。In another preferred example, the vulcanizing agent is dicumyl peroxide.
在另一优选例中,步骤(i)、(ii)、(iii)中的反应为加热反应。In another preferred embodiment, the reactions in steps (i), (ii) and (iii) are heating reactions.
在另一优选例中,步骤(ii)还包括在反应前加入抗氧化剂1010。In another preferred example, step (ii) further includes adding an antioxidant 1010 before the reaction.
在另一优选例中,步骤(ii)还包括在所述粗混合物中进一步加入石蜡油。In another preferred example, step (ii) further includes adding paraffin oil to the crude mixture.
应理解,在本发明范围内中,本发明的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。It should be understood that within the scope of the present invention, the above-mentioned technical features of the present invention and the technical features specifically described in the following (such as embodiments) can be combined with each other to form new or preferred technical solutions. Due to space limitations, we will not repeat them here.
附图说明Description of drawings
图1为本发明实施例三制备的三元乙丙橡胶/聚丙烯橡塑复合材料的脆断面SEM图。Fig. 1 is the SEM image of the brittle section of the EPDM rubber/polypropylene rubber-plastic composite material prepared in Example 3 of the present invention.
具体实施方式Detailed ways
本发明人经过广泛而深入的研究,首次意外地发现,在三元乙丙橡胶/聚丙烯橡塑复合材料中加入含有不饱和基团的改性蒙脱土以及改性氧化石墨烯,能够有效改善橡塑复合材料的拉伸强度以及硬度,从而形成高补强性的橡塑复合材料,力学性能优于现有的橡塑材料。此外,通过调节不同的组分比例,可制备不同工业力学需要的橡塑复合材料。在此基础上,完成了本发明。After extensive and in-depth research, the present inventor unexpectedly found for the first time that adding modified montmorillonite and modified graphene oxide containing unsaturated groups in the EPDM/PP rubber-plastic composite material can effectively Improve the tensile strength and hardness of the rubber-plastic composite material to form a highly-reinforced rubber-plastic composite material with better mechanical properties than existing rubber-plastic materials. In addition, by adjusting different component ratios, rubber-plastic composite materials with different industrial mechanical needs can be prepared. On this basis, the present invention has been accomplished.
三元乙丙橡胶/聚丙烯(EPDM/PP)EPDM/PP
热塑性弹性体材料(TPE)是近年来发展的材料,其结构特点是由橡胶和塑料组成。三元乙丙详见(EPDM)与聚丙烯(PP)的橡塑复合,不仅可解决PP成型后韧性不足,缺口冲击强度低,热变形温度较低,抗蠕变性能差等缺点,还可解决EPDM抗撕裂强度低的缺点。PP/EPDM橡塑复合材料可作为性能优良的复合材料,应用到汽车、建筑等领域。Thermoplastic elastomer material (TPE) is a material developed in recent years, and its structural characteristics are composed of rubber and plastic. For details, see the rubber-plastic composite of EPDM and polypropylene (PP), which can not only solve the shortcomings of PP after molding, such as insufficient toughness, low notched impact strength, low thermal deformation temperature, and poor creep resistance, but also Solve the shortcomings of EPDM's low tear strength. PP/EPDM rubber-plastic composite material can be used as a composite material with excellent performance in the fields of automobiles and construction.
蒙脱土以及改性蒙脱土Montmorillonite and Modified Montmorillonite
蒙脱土是一种具有片层结构的粘性矿物,可被广泛用于聚合物材料的补强,能有效提高聚合物的拉伸强度、杨氏模量、抗冲击强度等力学性能,同时,其还可以改善聚合物的加工性能。然而,通常用的蒙脱土其与橡塑基体的相容性差,且界面结合力不高,导致橡塑复合材料的力学性能较差,因此往往很难直接应用于橡塑复合材料的制备。Montmorillonite is a viscous mineral with a lamellar structure, which can be widely used to reinforce polymer materials, and can effectively improve the mechanical properties of polymers such as tensile strength, Young's modulus, and impact strength. At the same time, It can also improve the processability of the polymer. However, the commonly used montmorillonite has poor compatibility with the rubber-plastic matrix, and the interfacial bonding force is not high, resulting in poor mechanical properties of rubber-plastic composites, so it is often difficult to be directly applied to the preparation of rubber-plastic composites.
如本文所用,术语“改性蒙脱土”、“经端烯基修饰的蒙脱土”、“含不饱和基团的改性蒙脱土”可互换使用,均指经过蒙脱土改性剂改性的含有端烯基的蒙脱土。为了使蒙脱土的结构性质更适用于橡塑复合材料,本发明人将含有端烯基的硅烷偶剂在水中进行水解,水解产物与蒙脱土板层的羟基反应,从而得到不饱和双键修饰的蒙脱土,能增强蒙脱土与橡塑基体的界面结合作用。此外,本发明还可将季铵盐作为蒙脱土改性剂的补充,从而更有效地扩大蒙脱土片层间隔,利于聚合物分子的插入。As used herein, the terms "modified montmorillonite", "montmorillonite modified with terminal alkenyl groups", and "modified montmorillonite containing unsaturated groups" are used interchangeably, and all refer to Agent-modified montmorillonite containing terminal alkenyl groups. In order to make the structural properties of montmorillonite more suitable for rubber-plastic composite materials, the inventors hydrolyzed the silane coupling agent containing terminal alkenyl groups in water, and the hydrolyzed product reacted with the hydroxyl groups of the montmorillonite layer to obtain unsaturated bis Bond-modified montmorillonite can enhance the interfacial bonding between montmorillonite and rubber-plastic matrix. In addition, in the present invention, the quaternary ammonium salt can also be used as a supplement to the montmorillonite modifier, so as to more effectively expand the interlayer interval of the montmorillonite and facilitate the insertion of polymer molecules.
如本文所用,所述蒙脱土改性剂指的是任何能在与蒙脱土的反应后,能够使蒙脱土含有不饱和基团的改性剂。通常,蒙脱土改性剂能够使蒙脱土含有端位烯基,从而使蒙脱土在硫化过程中增强与复合材料的界面结合作用。As used herein, the montmorillonite modifier refers to any modifier capable of making the montmorillonite contain unsaturated groups after reacting with the montmorillonite. Usually, the montmorillonite modifier can make the montmorillonite contain terminal alkenyl groups, so that the montmorillonite can enhance the interfacial bonding with the composite material during the vulcanization process.
通常,能够使蒙脱土含有端位烯基的改性剂包括含有端位烯基官能团的硅烷偶联剂。一种优选的含有端位烯基官能团的硅烷偶联剂为含有乙烯基的硅烷偶联剂,优选为乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷。Typically, modifiers capable of imparting terminal alkenyl groups to montmorillonite include silane coupling agents containing terminal alkenyl functional groups. A preferred silane coupling agent containing terminal alkenyl functional groups is a silane coupling agent containing vinyl, preferably vinyltriethoxysilane and vinyltrimethoxysilane.
此外,一种优选的蒙脱土改性剂包括含有端位烯基官能团的硅烷偶联剂和季铵盐的组合。In addition, a preferred montmorillonite modifier includes a combination of a silane coupling agent containing terminal alkenyl functional groups and a quaternary ammonium salt.
优选的可用于本发明的季铵盐包括十六烷基三甲基溴化铵、十八烷基三甲基溴化铵、十六烷基三甲基氯化铵、十八烷基三甲基氯化铵等季铵盐或其组合。Preferred quaternary ammonium salts useful in the present invention include cetyltrimethylammonium bromide, octadecyltrimethylammonium bromide, cetyltrimethylammonium chloride, octadecyltrimethylammonium Quaternary ammonium salts such as ammonium chloride or combinations thereof.
在本发明中,蒙脱土改性剂与蒙脱土的重量比没有特别限制,可以为任何能够成功修饰蒙脱土,从而使蒙脱土含有不饱和基团的比例。优选地,当选用乙烯基三乙氧基硅烷和十六烷基三甲基溴化铵作为蒙脱土改性剂时,蒙脱土:乙烯基三乙氧基硅烷的质量比为10-15:1-2;蒙脱土:十六烷基三甲基溴化铵8-16:5-8。In the present invention, the weight ratio of the montmorillonite modifier to the montmorillonite is not particularly limited, and can be any ratio that can successfully modify the montmorillonite so that the montmorillonite contains unsaturated groups. Preferably, when selecting vinyltriethoxysilane and cetyltrimethylammonium bromide as the montmorillonite modifier, the mass ratio of montmorillonite: vinyltriethoxysilane is 10-15: 1-2; Montmorillonite: cetyltrimethylammonium bromide 8-16:5-8.
通常,可将蒙脱土以及蒙脱土改性剂混合后充分分散于溶剂体系中,或将蒙脱土及蒙脱土改性剂分别分散于溶剂体系中并混合,为了加快反应速度并使蒙脱土充分改性,优选对分散后的蒙脱土及蒙脱土改性剂进行加热。Usually, the montmorillonite and the montmorillonite modifier can be mixed and then fully dispersed in the solvent system, or the montmorillonite and the montmorillonite modifier can be separately dispersed in the solvent system and mixed, in order to speed up the reaction and make the montmorillonite To fully modify the soil, it is preferable to heat the dispersed montmorillonite and montmorillonite modifier.
在一优选的实施例中,经端烯基修饰的蒙脱土制备方法如下:In a preferred embodiment, the preparation method of alkenyl-terminated montmorillonite is as follows:
将蒙脱土与去离子水和无水乙醇混合均匀,在磁力搅拌下,加入盐酸将混合液pH值调至3~4,后加入乙烯基三乙氧基硅烷,加热至50~100℃下改性数小时,并加入十六烷基三甲基溴化铵,在50~80℃下搅拌、抽滤、洗涤、干燥,最终得到含有不饱和基团的改性蒙脱土。其中,所述蒙脱土:乙烯基三乙氧基硅烷的质量比为10-15:1-2;蒙脱土:十六烷基三甲基溴化铵的质量比为8-16:5-8。所述无水乙醇与所述蒙脱土的质量比为1-10:1,较佳地为3-5:1;所述去离子水与所述蒙脱土的质量比为2-20:1,较佳地为4-8:1。Mix montmorillonite, deionized water and absolute ethanol evenly, under magnetic stirring, add hydrochloric acid to adjust the pH value of the mixture to 3-4, then add vinyltriethoxysilane, heat to 50-100°C After modification for several hours, add cetyltrimethylammonium bromide, stir at 50-80°C, suction filter, wash, and dry to finally obtain a modified montmorillonite containing unsaturated groups. Wherein, the mass ratio of montmorillonite: vinyltriethoxysilane is 10-15:1-2; the mass ratio of montmorillonite: hexadecyltrimethylammonium bromide is 8-16:5 -8. The mass ratio of described absolute ethanol and described montmorillonite is 1-10:1, is preferably 3-5:1; The mass ratio of described deionized water and described montmorillonite is 2-20: 1, preferably 4-8:1.
氧化石墨烯Graphene oxide
氧化石墨烯一般由石墨经强酸氧化而得。由于氧化石墨烯是单一的原子层,可以随时在横向尺寸上扩展到数十微米,其作为优异软性材料,其具有较高的杨氏模量、拉伸强度、断裂强度等优势性能。本发明进一步优选采用改性氧化石墨烯,经表面修饰过的氧化石墨烯其与聚合物基体的相容性提高,可有效提高补强效果。Graphene oxide is generally obtained by oxidation of graphite with strong acid. Since graphene oxide is a single atomic layer, it can expand to tens of microns in the lateral dimension at any time. As an excellent soft material, it has high Young's modulus, tensile strength, and fracture strength. In the present invention, it is further preferred to use modified graphene oxide. The surface-modified graphene oxide has improved compatibility with the polymer matrix, which can effectively improve the reinforcing effect.
可用于本发明的改性氧化石墨烯没有特别限制。通常,选用合适的改性剂对氧化石墨烯进行表面改性可得到各种经修饰的改性氧化石墨烯。Modified graphene oxide usable in the present invention is not particularly limited. Generally, various modified graphene oxides can be obtained by surface modification of graphene oxide with suitable modifiers.
一种优选的可用于本发明的氧化石墨烯为经过进一步改性的氧化石墨烯。其中,用于进一步改性的改性剂包括十六胺、十八胺等。A preferred graphene oxide that can be used in the present invention is further modified graphene oxide. Wherein, the modifying agent used for further modification includes cetylamine, octadecylamine and the like.
通常,可按照现有技术中常规的方法制备改性氧化石墨烯,也可按照如下方法进行制备:Generally, modified graphene oxide can be prepared according to conventional methods in the prior art, and can also be prepared according to the following method:
将氧化石墨烯分散于去离子水和无水乙醇组成的溶剂体系,均匀混合后加入十六胺,加热并进行回流反应12~28h,更佳地为18-24h。后经抽滤、洗涤、干燥,最终得到改性的改性氧化石墨烯。Disperse graphene oxide in a solvent system composed of deionized water and absolute ethanol, mix uniformly, add hexadecylamine, heat and carry out reflux reaction for 12-28 hours, more preferably 18-24 hours. After suction filtration, washing and drying, the modified modified graphene oxide is finally obtained.
硫化剂Vulcanizing agent
可用于本发明的硫化剂没有特别限制,为本领域制备橡塑复合材料中常用的过氧化硫化剂。优选的硫化剂包括过氧化二异丙苯、过氧化苯甲酰。The vulcanizing agent that can be used in the present invention is not particularly limited, and it is a peroxide vulcanizing agent commonly used in the preparation of rubber-plastic composite materials in this field. Preferred vulcanizing agents include dicumyl peroxide, benzoyl peroxide.
在本发明中,优选于动态硫化起始阶段加入硫化剂。In the present invention, it is preferable to add the vulcanizing agent at the initial stage of dynamic vulcanization.
助剂Auxiliary
可用于本发明的助剂没有特别限制,为本领域制备橡塑复合材料中改善原料性能的任何助剂。通常,助剂包括抗氧化剂、相容剂。The auxiliaries that can be used in the present invention are not particularly limited, and are any auxiliaries that improve the performance of raw materials in the preparation of rubber-plastic composite materials in the field. Usually, additives include antioxidants and compatibilizers.
其中,所述的抗氧化剂包括四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯(1010);所述的相容剂包括石蜡油、羟基硅油。Wherein, the antioxidant includes tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol (1010); the compatibilizer includes paraffin oil and hydroxy silicone oil.
在一优选例中,所述的抗氧化剂在制备橡塑复合材料的初始加热混炼阶段加入,以增强制备原料的抗氧化性能。In a preferred example, the antioxidant is added in the initial heating and kneading stage of preparing the rubber-plastic composite material, so as to enhance the oxidation resistance of the raw materials for preparation.
助剂的份数和加入时间没有特别限制,为本领域常规的可用于橡塑复合材料制备的分散及加入时间。The number of parts of the additives and the adding time are not particularly limited, and they are the conventional dispersion and adding time that can be used in the preparation of rubber-plastic composite materials in this field.
制备方法Preparation
本发明还提供了以一种三元乙丙橡胶/聚丙烯复合材料的方法,其为利用经端烯基修饰的蒙脱土、改性氧化石墨烯、三元乙丙橡胶、聚丙烯、硫化剂制备所述三元乙丙橡胶/聚丙烯复合材料,其中所述经端烯基修饰的蒙脱土由蒙脱土和蒙脱土改性剂制备得到。The present invention also provides a method for EPDM/PP composite material, which is to utilize montmorillonite, modified graphene oxide, EPDM rubber, polypropylene, vulcanized The EPDM rubber/polypropylene composite material is prepared by using an agent, wherein the alkenyl-terminated montmorillonite is prepared from montmorillonite and a montmorillonite modifier.
一种优选的蒙脱土改性剂包括乙烯基三乙氧基硅烷和十六烷基三甲基溴化铵。此外,改性氧化石墨烯由氧化石墨烯经进一步改性制得的。A preferred montmorillonite modifier includes vinyltriethoxysilane and cetyltrimethylammonium bromide. In addition, modified graphene oxide is prepared by further modification of graphene oxide.
在一优选方式中,本发明方法包括:In a preferred mode, the method of the present invention comprises:
(i)提供一经端烯基修饰的蒙脱土以及改性氧化石墨烯,其中,所述的不饱和蒙脱土由蒙脱土、乙烯基三乙氧基硅烷按、十六烷基三甲基溴化铵反应制得;且所述的改性氧化石墨烯为氧化石墨烯经十六胺修饰改性制得;(i) Provide a modified montmorillonite and modified graphene oxide through terminal alkenyl group, wherein, described unsaturated montmorillonite is made of montmorillonite, vinyltriethoxysilane, hexadecyltrimethyl and the modified graphene oxide is obtained by modifying and modifying graphene oxide with hexadecylamine;
(ii)将所述经端烯基修饰的蒙脱土、改性氧化石墨烯、三元乙丙橡胶、聚丙烯混合反应从而获得改性三元乙丙橡胶/聚丙烯粗混合物;(ii) the montmorillonite, modified graphene oxide, EPDM rubber, and polypropylene are mixed and reacted to obtain the modified EPDM rubber/polypropylene coarse mixture through terminal alkenyl group modification;
(iii)向改性三元乙丙橡胶/聚丙烯粗混合物中加入硫化剂并反应,从而制得所述三元乙丙橡胶/聚丙烯复合材料。(iii) Adding a vulcanizing agent to the modified EPDM/PP rough mixture and reacting, so as to prepare the EPDM/PP composite material.
在另一优选例中,所述的硫化剂为过氧化二异丙苯。In another preferred example, the vulcanizing agent is dicumyl peroxide.
在另一优选例中,步骤(i)、(ii)、(iii)中的反应为加热反应。In another preferred embodiment, the reactions in steps (i), (ii) and (iii) are heating reactions.
在另一优选例中,步骤(ii)还包括在反应前加入抗氧化剂。In another preferred example, step (ii) also includes adding an antioxidant before the reaction.
在另一优选例中,步骤(ii)还包括在所述粗混合物中进一步加入相容剂。In another preferred example, step (ii) further includes adding a compatibilizer into the crude mixture.
本发明的有益效果Beneficial effects of the present invention
1.蒙脱土经多步改性,含有不饱和基团,在硫化过程中,可以与三元乙丙橡胶分子链形成化学键,增强其与橡塑复合材料的界面结合作用,提高复合材料的力学性能。1. Montmorillonite has been modified in multiple steps and contains unsaturated groups. During the vulcanization process, it can form chemical bonds with the molecular chains of EPDM rubber to enhance its interface bonding with rubber-plastic composite materials and improve the strength of composite materials. mechanical properties.
2.采用含有不饱和基团的蒙脱土和改性氧化石墨烯作为补强体系填充三元乙丙橡胶/聚丙烯,在保持热塑性塑料加工型和橡胶弹性的同时,根据需要可以制备不同拉伸强度、断裂伸长率、硬度的三元乙丙橡胶/聚丙烯橡塑复合材料。2. Use montmorillonite containing unsaturated groups and modified graphene oxide as the reinforcement system to fill EPDM rubber/polypropylene. While maintaining the thermoplastic processing type and rubber elasticity, different pulleys can be prepared according to needs. Tensile strength, elongation at break, and hardness of EPDM/PP rubber-plastic composite materials.
3.与现有的三元乙丙橡胶/聚丙烯橡塑复合材料(如中国专利公开号为CN1687218A)相比,本发明橡塑复合材料在力学性能方面具有明显的优点。3. Compared with the existing EPDM/PP rubber-plastic composite material (such as Chinese Patent Publication No. CN1687218A), the rubber-plastic composite material of the present invention has obvious advantages in terms of mechanical properties.
4.本发明对环境污染小,针对性强,利于在工业生产上推广应用。4. The present invention has little environmental pollution and strong pertinence, which is beneficial to popularization and application in industrial production.
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件,或按照制造厂商所建议的条件。除非另外说明,否则百分比和份数是重量百分比和重量份数。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, the conventional conditions or the conditions suggested by the manufacturer are usually followed. Percentages and parts are by weight unless otherwise indicated.
实施例1现有技术中的三元乙丙橡胶/聚丙烯复合材料的制备The preparation of the EPDM rubber/polypropylene composite material in the prior art of embodiment 1
本实施例的复合材料可采用本领域常规方法制得,具体如下:The composite material of this embodiment can be prepared by conventional methods in the art, specifically as follows:
密炼机上170℃,80r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合5min,加入过氧化二异丙苯动态硫化3min,将混合料造粒后,180℃下平板硫化40min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。Mix EPDM rubber, polypropylene and antioxidant for 5 minutes on the internal mixer at 170°C and 80r/min, add dicumyl peroxide for dynamic vulcanization for 3 minutes, granulate the mixture, and vulcanize on a plate at 180°C for 40 minutes , that is, a highly reinforced EPDM/PP composite material.
实施例2仅含有改性蒙脱土的复合材料的制备Embodiment 2 only contains the preparation of the composite material of modified montmorillonite
2.1改性蒙脱土的制备:2.1 Preparation of modified montmorillonite:
按蒙脱土:去离子水:无水乙醇为1:4:3的质量比,将蒙脱土、去离子水、无水乙醇混合均匀,在磁力搅拌下,加入0.1mol/L的盐酸将混合液pH调至3.5;According to the mass ratio of montmorillonite: deionized water: absolute ethanol is 1:4:3, mix montmorillonite, deionized water, and absolute ethanol evenly, under magnetic stirring, add 0.1mol/L hydrochloric acid to dissolve The pH of the mixture was adjusted to 3.5;
按蒙脱土:乙烯基三乙氧基硅烷为10:1的质量比,加入乙烯基三乙氧基硅烷,60℃下改性4h;According to the mass ratio of montmorillonite: vinyltriethoxysilane of 10:1, add vinyltriethoxysilane and modify at 60°C for 4h;
按蒙脱土:十六烷基三甲基溴化铵为5:2的质量比,加入十六烷基三甲基溴化铵,60℃下搅拌45h,经抽滤,4次洗涤,干燥,最终得到改性蒙脱土。According to the mass ratio of montmorillonite: hexadecyltrimethylammonium bromide is 5:2, add hexadecyltrimethylammonium bromide, stir at 60°C for 45h, filter with suction, wash 4 times, and dry , and finally get modified montmorillonite.
2.2三元乙丙橡胶/聚丙烯橡塑复合材料的制备:在密炼机上170℃,80r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合5min,加入石蜡油、改性蒙脱土混合7min,加入过氧化二异丙苯动态硫化3min,将混合料造粒后,170℃下平板硫化40min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。2.2 Preparation of EPDM/PP rubber-plastic composite material: Mix EPDM rubber, polypropylene, and antioxidant for 5 minutes on an internal mixer at 170°C and 80 r/min, add paraffin oil, modified Mongolian Remove the soil and mix for 7 minutes, add dicumyl peroxide and dynamically vulcanize for 3 minutes. After the mixture is granulated, vulcanize on a flat plate at 170°C for 40 minutes to obtain a high-reinforcement EPDM/PP composite material.
实施例3仅含有改性氧化石墨烯的复合材料的制备Embodiment 3 only contains the preparation of the composite material of modified graphene oxide
3.1改性氧化石墨烯的制备:按氧化石墨烯:去离子水:无水乙醇为1:100:100的质量比,加入氧化石墨烯、去离子水、无水乙醇均匀混合,在磁力搅拌下,按氧化石墨烯:十六胺为1:1的质量比加入十六胺,100℃下,回流反应20h,经抽滤,4次洗涤,干燥,最终得到改性氧化石墨烯。3.1 Preparation of modified graphene oxide: According to the mass ratio of graphene oxide: deionized water: absolute ethanol is 1:100:100, add graphene oxide, deionized water, absolute ethanol and mix evenly, under magnetic stirring , adding hexadecylamine at a mass ratio of graphene oxide: hexadecylamine of 1:1, reflux reaction at 100°C for 20 hours, suction filtration, four washings, and drying to finally obtain modified graphene oxide.
3.2三元乙丙橡胶/聚丙烯橡塑复合材料的制备:在密炼机上170℃,80r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合5min,加入石蜡油、改性石墨烯混合7min,加入过氧化二异丙苯动态硫化3min,将混合料造粒后,170℃下平板硫化40min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。3.2 Preparation of EPDM/PP rubber-plastic composite material: Mix EPDM rubber, polypropylene, and antioxidant for 5 minutes on an internal mixer at 170°C and 80 r/min, add paraffin oil, and modified graphite Mix ethylene for 7 minutes, add dicumyl peroxide and dynamically vulcanize for 3 minutes. After the mixture is granulated, vulcanize on a plate at 170°C for 40 minutes to obtain a high-reinforcement EPDM/PP composite material.
实施例4本发明三元乙丙橡胶/聚丙烯橡塑复合材料制备1Example 4 Preparation of EPDM/PP rubber-plastic composite material of the present invention 1
4.1改性蒙脱土的制备:按蒙脱土:去离子水:无水乙醇为1:5:3的质量比,将蒙脱土、去离子水、无水乙醇混合均匀,在磁力搅拌下,加入0.1mol/L的盐酸将混合液pH调至3,按蒙脱土:乙烯基三乙氧基硅烷为10:1的质量比,加入乙烯基三乙氧基硅烷,60℃下改性3h,按蒙脱土:十六烷基三甲基溴化铵为5:2的质量比,加入十六烷基三甲基溴化铵,60℃下搅拌3h,经抽滤、3次洗涤、干燥,最终得到改性蒙脱土。4.1 Preparation of modified montmorillonite: According to the mass ratio of montmorillonite: deionized water: absolute ethanol is 1:5:3, mix montmorillonite, deionized water, and absolute ethanol evenly, and stir under magnetic force , add 0.1mol/L hydrochloric acid to adjust the pH of the mixture to 3, according to the mass ratio of montmorillonite: vinyltriethoxysilane 10:1, add vinyltriethoxysilane, modify at 60 °C 3h, according to the mass ratio of montmorillonite: hexadecyltrimethylammonium bromide is 5:2, add hexadecyltrimethylammonium bromide, stir at 60°C for 3h, filter with suction and wash 3 times , drying, and finally obtain the modified montmorillonite.
4.2改性石墨烯的制备:按氧化石墨烯:去离子水:无水乙醇为1:100:100的质量比,加入氧化石墨烯、去离子水、无水乙醇均匀混合,在磁力搅拌下,按氧化石墨烯:十六胺为1:1的质量比加入十六胺,90℃下,回流反应18h,经抽滤、3次洗涤,干燥,最终得到改性氧化石墨烯。4.2 Preparation of modified graphene: According to the mass ratio of graphene oxide: deionized water: absolute ethanol is 1:100:100, add graphene oxide, deionized water, and absolute ethanol to mix evenly, under magnetic stirring, Hexadecylamine was added at a mass ratio of graphene oxide: hexadecylamine of 1:1, refluxed at 90°C for 18 hours, suction filtered, washed three times, and dried to finally obtain modified graphene oxide.
4.3三元乙丙橡胶/聚丙烯橡塑复合材料的制备:在密炼机上170℃,80r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合5min,加入石蜡油、补强体系混合7min,加入过氧化二异丙苯动态硫化3min,将混合料造粒后,170℃下平板硫化40min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。4.3 Preparation of EPDM/PP rubber-plastic composite material: Mix EPDM rubber, polypropylene, and antioxidant for 5 minutes on an internal mixer at 170°C and 80 r/min, add paraffin oil, and reinforce the system Mix for 7 minutes, add dicumyl peroxide and dynamically vulcanize for 3 minutes. After the mixture is granulated, vulcanize on a plate at 170°C for 40 minutes to obtain a high-reinforcement EPDM/PP composite material.
实施例5本发明三元乙丙橡胶/聚丙烯橡塑复合材料制备2Example 5 Preparation of EPDM/PP rubber-plastic composite material of the present invention 2
5.1改性蒙脱土的制备:按蒙脱土:去离子水:无水乙醇为1:6:4的质量比,将蒙脱土、去离子水、无水乙醇混合均匀,在磁力搅拌下,加入0.2mol/L的盐酸将混合液pH调至3.5,按蒙脱土:乙烯基三甲氧基硅烷为10:1的质量比,加入乙烯基三甲氧基硅烷,70℃下改性4h,按蒙脱土:十八烷基三甲基溴化铵为5:2的质量比,加入十八烷基三甲基溴化铵,70℃下搅拌4h,经抽滤、4次洗涤、干燥,最终得到改性蒙脱土。5.1 Preparation of modified montmorillonite: According to the mass ratio of montmorillonite: deionized water: absolute ethanol is 1:6:4, mix montmorillonite, deionized water, and absolute ethanol evenly, and stir under magnetic force , add 0.2mol/L hydrochloric acid to adjust the pH of the mixed solution to 3.5, according to the mass ratio of montmorillonite: vinyltrimethoxysilane 10:1, add vinyltrimethoxysilane, modify at 70°C for 4h, According to the mass ratio of montmorillonite:octadecyltrimethylammonium bromide of 5:2, add octadecyltrimethylammonium bromide, stir at 70°C for 4 hours, filter with suction, wash 4 times, and dry , and finally get modified montmorillonite.
5.2改性石墨烯的制备:按氧化石墨烯:去离子水:无水乙醇为1:100:100的质量比,加入氧化石墨烯、去离子水、无水乙醇均匀混合,在磁力搅拌下,按氧化石墨烯:十六胺为1:1的质量比加入十六胺,100℃下,回流反应20h,经抽滤、4次洗涤、干燥,最终得到改性氧化石墨烯。5.2 Preparation of modified graphene: According to the mass ratio of graphene oxide: deionized water: absolute ethanol is 1:100:100, add graphene oxide, deionized water, and absolute ethanol to mix evenly, under magnetic stirring, Hexadecylamine was added at a mass ratio of graphene oxide: hexadecylamine of 1:1, refluxed at 100°C for 20 hours, suction filtered, washed 4 times, and dried to finally obtain modified graphene oxide.
5.3三元乙丙橡胶/聚丙烯橡塑复合材料的制备:在密炼机上175℃,85r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合7min,加入石蜡油、补强体系混合9min,加入过氧化二异丙苯动态硫化3.5min,将混合料造粒后,175℃下平板硫化50min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。5.3 Preparation of EPDM/PP rubber-plastic composite material: Mix EPDM rubber, polypropylene, and antioxidant for 7 minutes on an internal mixer at 175°C and 85 r/min, add paraffin oil, and reinforce the system Mix for 9 minutes, add dicumyl peroxide and dynamically vulcanize for 3.5 minutes. After the mixture is granulated, vulcanize on a plate at 175°C for 50 minutes to obtain a high-reinforcement EPDM/PP composite material.
实施例6本发明三元乙丙橡胶/聚丙烯橡塑复合材料制备3Example 6 Preparation of EPDM/PP rubber-plastic composite material of the present invention 3
6.1改性蒙脱土的制备:按蒙脱土:去离子水:无水乙醇为1:6:5的质量比,将蒙脱土、去离子水、无水乙醇混合均匀,在磁力搅拌下,加入0.3mol/L的盐酸将混合液pH调至4,按蒙脱土:乙烯基三乙氧基硅烷为10:1的质量比,加入乙烯基三乙氧基硅烷,80℃下改性5h,按蒙脱土:十六烷基三甲基氯化铵为3:1的质量比,加十六烷基三甲基氯化铵,80℃下搅拌5h,经抽滤、5次洗涤、干燥,最终得到改性蒙脱土。6.1 Preparation of modified montmorillonite: According to the mass ratio of montmorillonite: deionized water: absolute ethanol is 1:6:5, mix montmorillonite, deionized water, and absolute ethanol evenly, and stir under magnetic force , add 0.3mol/L hydrochloric acid to adjust the pH of the mixture to 4, according to the mass ratio of montmorillonite: vinyltriethoxysilane 10:1, add vinyltriethoxysilane, modify at 80 °C 5h, according to the mass ratio of montmorillonite: cetyltrimethylammonium chloride 3:1, add cetyltrimethylammonium chloride, stir at 80°C for 5h, filter with suction and wash 5 times , drying, and finally obtain the modified montmorillonite.
6.2改性石墨烯的制备:按氧化石墨烯:去离子水:无水乙醇为1:100:100的质量比,加入氧化石墨烯、去离子水、无水乙醇均匀混合,在磁力搅拌下,按氧化石墨烯:十八胺为1:1的质量比加入十八胺,110℃下,回流反应22h,经抽滤、4次洗涤、干燥,最终得到改性氧化石墨烯。6.2 Preparation of modified graphene: According to the mass ratio of graphene oxide: deionized water: absolute ethanol is 1:100:100, add graphene oxide, deionized water, and absolute ethanol to mix evenly, under magnetic stirring, Octadecylamine was added at a mass ratio of graphene oxide: octadecylamine of 1:1, refluxed at 110°C for 22 hours, suction filtered, washed four times, and dried to obtain modified graphene oxide.
6.3三元乙丙橡胶/聚丙烯橡塑复合材料的制备:在密炼机上180℃,90r/min下,将三元乙丙橡胶、聚丙烯、抗氧化剂混合9min,加入石蜡油、补强体系混合10min,加入过氧化二异丙苯动态硫化4min,将混合料造粒后,180℃下平板硫化30min,即得高补强性三元乙丙橡胶/聚丙烯复合材料。6.3 Preparation of EPDM/PP rubber-plastic composite material: Mix EPDM rubber, polypropylene, and antioxidant for 9 minutes on an internal mixer at 180°C and 90 r/min, add paraffin oil, and reinforce the system Mix for 10 minutes, add dicumyl peroxide and dynamically vulcanize for 4 minutes. After the mixture is granulated, vulcanize on a plate at 180°C for 30 minutes to obtain a high-reinforcement EPDM/PP composite material.
各实施例配方见表1。The formulations of each embodiment are shown in Table 1.
表1Table 1
上述实施例中,所有原料均为市售产品。In the above examples, all raw materials are commercially available products.
上述实施例中,所有原料用量为重量份数用量,且三元乙丙橡胶+聚丙烯=100。In the above examples, the amounts of all raw materials are in parts by weight, and EPDM+PP=100.
上述实施例中,各步骤原料用量及工艺参数(温度、转速、时间等)为范围值,任一点均可以使用。In the above-mentioned embodiments, the amount of raw materials used in each step and the process parameters (temperature, rotating speed, time, etc.) are range values, and any point can be used.
实施例7实施例1-6中复合材料的性能测定The performance measurement of composite material in embodiment 7 embodiment 1-6
利用实施例3得出三元乙丙橡胶/聚丙烯橡塑复合材料的脆断面SEM图,如图1所示。图中,改性蒙脱土与改性氧化石墨烯在三元乙丙橡胶与聚丙烯组成的基体中均匀分散。Using Example 3, the SEM image of the brittle section of the EPDM/PP rubber-plastic composite material is obtained, as shown in FIG. 1 . In the figure, modified montmorillonite and modified graphene oxide are uniformly dispersed in a matrix composed of EPDM rubber and polypropylene.
利用实施例1-6得出性能结果,见表2所示。The performance results obtained by using Examples 1-6 are shown in Table 2.
表2Table 2
由表2可见,根据现有技术中制备的三元乙丙橡胶/聚丙烯复合材料(实施例1)的性能最差,而分别加入了本发明改性蒙脱土和改性氧化石墨烯的复合材料(实施例2和3)性能稍有改善,但远不如同时加入了改性蒙脱土和改性氧化石墨烯的本发明复合材料(实施例4-6)。As can be seen from Table 2, the performance of the EPDM/PP composite (embodiment 1) prepared according to the prior art is the worst, and the modified montmorillonite of the present invention and modified graphene oxide have been added respectively. The properties of the composite materials (Examples 2 and 3) are slightly improved, but far inferior to the composite materials (Examples 4-6) of the present invention which added modified montmorillonite and modified graphene oxide at the same time.
在本发明提及的所有文献都在本申请中引用作为参考,就如同每一篇文献被单独引用作为参考那样。此外应理解,在阅读了本发明的上述讲授内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。All documents mentioned in this application are incorporated by reference in this application as if each were individually incorporated by reference. In addition, it should be understood that after reading the above teaching content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
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