CN104192101B - A kind of disc type vehicle brake heat pipe temperature uniforming heat radiation device - Google Patents
A kind of disc type vehicle brake heat pipe temperature uniforming heat radiation device Download PDFInfo
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Abstract
本发明公开了一种盘式车辆制动器用热管均温散热装置,包括两个相对设置的刹车盘构成的制动盘,分别在该两个刹车盘相向的面上设有呈环状排列的热管阵列,热管阵列通过刹车盘上开设的热管槽以面接触的方式固定在刹车盘上。本装置,无需额外辅助动力源维持热管的运行,同时制动盘内不需增加额外运动部件,可靠性高避免了运动部件因磨损、碰撞等情况而出现故障的概率。充分利用已有制动盘的结构,在刹车盘相对表面之间的风道内开设热管槽,无需对制动盘整体结构进行改变,适应性强,工艺简单,成本低。本装置技术手段简便易行,制动盘均温性好、表面平均和瞬间温度低、结构简单、可靠性高、安装方便。
The invention discloses a heat pipe heat dissipation device for a disc vehicle brake, which comprises a brake disc composed of two oppositely arranged brake discs, and ring-shaped heat pipes are respectively arranged on the opposing surfaces of the two brake discs. Array, the heat pipe array is fixed on the brake disc in a surface contact manner through the heat pipe grooves opened on the brake disc. This device does not need an additional auxiliary power source to maintain the operation of the heat pipe, and at the same time does not need to add additional moving parts in the brake disc, which has high reliability and avoids the probability of failure of moving parts due to wear and collision. The structure of the existing brake disc is fully utilized, and heat pipe grooves are provided in the air duct between the opposite surfaces of the brake disc, without changing the overall structure of the brake disc, with strong adaptability, simple process and low cost. The technical means of the device is simple and easy to implement, the brake disc has good temperature uniformity, low surface average and instantaneous temperature, simple structure, high reliability and convenient installation.
Description
技术领域technical field
本发明涉及盘式车辆制动器,尤其涉及一种盘式车辆制动器用热管均温散热装置。The invention relates to a disc-type vehicle brake, in particular to a heat-pipe heat-dissipating device for the disc-type vehicle brake.
背景技术Background technique
随着高速公路的迅猛发展和车辆保有量的日益增多,交通事故也不断增加。据有关调查统计显示,在由于车辆本身问题而造成的交通事故中。With the rapid development of highways and the increasing number of vehicles, traffic accidents are also increasing. According to relevant survey statistics, in the traffic accidents caused by the problems of the vehicle itself.
制动系统是车辆的一个重要组成部分,直接影响着车辆的安全性。其中盘式刹车通过一个和轮胎固定并同速转动的圆盘(即,刹车盘),刹车时利用油压推动刹车卡钳中的活塞产生制动力,并和“圆盘”接触产生摩擦最终使车辆停下,由于其具有重量轻,构造简单,调整方便,制动效果稳定,热稳定性、水稳定性好等特点,被广泛应用于微型车辆上。The braking system is an important part of the vehicle, which directly affects the safety of the vehicle. Among them, the disc brake passes through a disc (that is, the brake disc) that is fixed to the tire and rotates at the same speed. When braking, the oil pressure is used to push the piston in the brake caliper to generate braking force, and contact with the "disc" to generate friction, and finally make the vehicle Stop, because of its light weight, simple structure, convenient adjustment, stable braking effect, good thermal stability and water stability, it is widely used in miniature vehicles.
然而这种制动系统的故障率也较高,其主要表现为“制动效能热衰退”以及“制动器疲劳破坏”。在盘式车辆制动器制动过程中,制动器表面瞬间最高温度可达600多℃,同时制动盘表面温度于径向存在明显梯度,以制动盘与制动片摩擦区域为最高点,分别向外围迅速扩散,造成制动盘表面温度不均匀、局部温度过高等容易导致刹车失灵或者故障等缺点。However, the failure rate of this braking system is also relatively high, which is mainly manifested in "thermal decline of braking efficiency" and "brake fatigue damage". During the braking process of disc vehicle brakes, the instantaneous maximum temperature on the surface of the brake can reach more than 600 °C. At the same time, there is an obvious gradient in the surface temperature of the brake disc in the radial direction. The rapid spread of the periphery will cause the surface temperature of the brake disc to be uneven, and the local temperature will be too high, which will easily lead to defects such as brake failure or failure.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点和不足,提供一种盘式车辆制动器用热管均温散热装置,有效解决了现有技术中盘式车辆制动器的制动盘表面温度沿径向存在明显梯度,且瞬间温度和平均温度较高而导致制动器制动效能热衰退明显的问题。The object of the present invention is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and provide a heat pipe heat dissipation device for disc vehicle brakes, which effectively solves the problem that the surface temperature of the disc brake disc of the disc vehicle brake in the prior art exists along the radial direction. Obvious gradient, and the instantaneous temperature and average temperature are high, which leads to the problem of obvious thermal degradation of brake braking performance.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种盘式车辆制动器用热管均温散热装置,包括两个相对设置的刹车盘1构成的制动盘,分别在该两个刹车盘1相向的面上设有呈环状排列的热管阵列,热管阵列通过刹车盘上开设的热管槽11以面接触的方式固定在刹车盘1上。所述刹车盘1的内周开设有多个呈环状排列的散热孔6。热管的管体内周壁具有烧结层。A heat pipe heat dissipation device for a disc vehicle brake, comprising a brake disc composed of two oppositely arranged brake discs 1, and heat pipe arrays arranged in a ring shape are respectively arranged on the opposing surfaces of the two brake discs 1, The heat pipe array is fixed on the brake disc 1 in a surface contact manner through the heat pipe grooves 11 provided on the brake disc. The inner periphery of the brake disc 1 is provided with a plurality of cooling holes 6 arranged in a ring shape. The inner peripheral wall of the heat pipe has a sintered layer.
热管阵列由多根直热管8或者多根U形热管9构成。The heat pipe array is composed of a plurality of straight heat pipes 8 or a plurality of U-shaped heat pipes 9 .
在U形热管9的管体上设置有散热翅片10;或者在U形热管9相对的两根管体之间设置有多孔散热结构12。Radiating fins 10 are arranged on the tube body of the U-shaped heat pipe 9 ; or a porous heat dissipation structure 12 is arranged between two opposing tube bodies of the U-shaped heat pipe 9 .
热管与刹车盘1之间的固定方式采用压铆式、螺钉或者锡焊。The fixing method between the heat pipe and the brake disc 1 adopts pressure riveting, screws or soldering.
热管的管体材料为铜,其两端密封、且内部充装的工质为去离子水、萘以或者N-甲基吡硌烷酮。The tube body material of the heat pipe is copper, its two ends are sealed, and the working fluid filled inside is deionized water, naphthalene or N-methylpyrrolidone.
U形热管9与散热翅片10之间采用压铆式或锡焊式固定连接。The U-shaped heat pipe 9 and the cooling fin 10 are fixedly connected by pressure riveting or soldering.
U形热管9与多孔散热结构12之间采用压铆式或锡焊式固定连接。The U-shaped heat pipe 9 and the porous heat dissipation structure 12 are fixedly connected by pressure riveting or soldering.
本发明相对于现有技术,具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
本热管均温散热装置,在刹车盘相向的面上设有呈环状排列的热管阵列,热管阵列通过刹车盘上开设的热管槽以面接触的方式固定在刹车盘上。这种结构特征达到降低制动盘表面瞬间最高温度,减小制动盘表面沿径向温度梯度,降低制动盘表面平均温度的目的。The heat pipe uniform temperature cooling device is provided with a heat pipe array arranged in a ring on the opposite surface of the brake disc, and the heat pipe array is fixed on the brake disc in a surface contact manner through the heat pipe grooves opened on the brake disc. This structural feature achieves the purpose of reducing the instantaneous maximum temperature on the surface of the brake disc, reducing the radial temperature gradient on the surface of the brake disc, and reducing the average temperature on the surface of the brake disc.
热管除了具有均温作用外,其上的散热翅片和多孔散热结构还增加了散热面积,更进一步提高了散热面积,降低制动盘温度。In addition to the temperature uniformity of the heat pipe, the heat dissipation fins and porous heat dissipation structure on the heat pipe also increase the heat dissipation area, further improve the heat dissipation area, and reduce the temperature of the brake disc.
由于制动盘会随着车辆运动而不断旋转,因而环境空气会从制动盘表面之间的部分风道进入制动盘,并从其余部分风道和呈环状排列的散热孔回归环境,同时带走制动盘上下表面、热管、散热翅片以及多孔散热材料的热量,对其进行冷却。Since the brake disc will continue to rotate with the movement of the vehicle, the ambient air will enter the brake disc from part of the air duct between the surfaces of the brake disc, and return to the environment from the rest of the air duct and the cooling holes arranged in a ring shape. At the same time, it takes away the heat from the upper and lower surfaces of the brake disc, heat pipes, heat dissipation fins and porous heat dissipation materials to cool them.
本热管均温散热装置,无需额外辅助动力源维持热管的运行,同时制动盘内不需增加额外运动部件,可靠性高避免了运动部件因磨损、碰撞等情况而出现故障的概率。The heat pipe uniform temperature cooling device does not need an additional auxiliary power source to maintain the operation of the heat pipe, and at the same time does not need to add additional moving parts in the brake disc, which has high reliability and avoids the probability of failure of moving parts due to wear and collision.
本热管均温散热装置,充分利用已有制动盘的结构,在刹车盘相对表面之间的风道内开设热管槽,无需对制动盘整体结构进行改变,适应性强,工艺简单,成本低。This heat pipe heat dissipation device makes full use of the structure of the existing brake disc, and sets a heat pipe groove in the air duct between the opposite surfaces of the brake disc, without changing the overall structure of the brake disc, with strong adaptability, simple process and low cost .
本热管均温散热装置技术手段简便易行,制动盘均温性好、表面平均和瞬间温度低、结构简单、可靠性高、安装方便。The heat pipe uniform temperature cooling device has simple technical means, good temperature uniformity of the brake disc, low surface average and instantaneous temperature, simple structure, high reliability and convenient installation.
附图说明Description of drawings
图1是盘式车辆制动器用热管均温散热装置整体外观示意图Figure 1 is a schematic diagram of the overall appearance of the heat pipe uniform temperature cooling device for disc vehicle brakes
图2是盘式车辆制动器用热管均温散热装置爆炸俯视图Figure 2 is an exploded top view of the heat pipe heat dissipation device for disc vehicle brakes
图3是盘式车辆制动器用热管均温散热装置爆炸等轴测视图Figure 3 is an exploded isometric view of the heat pipe uniform temperature cooling device for disc vehicle brakes
图4是制动盘结构正视图Figure 4 is a front view of the brake disc structure
图5是图4中A-A剖视图Figure 5 is a sectional view of A-A in Figure 4
图6是U形热管圆周阵列示意图Figure 6 is a schematic diagram of a U-shaped heat pipe circumferential array
图7是U形热管+散热翅片组合示意图Figure 7 is a schematic diagram of a combination of U-shaped heat pipes and cooling fins
图8是U形热管+散热翅片圆周阵列组合示意图Figure 8 is a schematic diagram of the U-shaped heat pipe + circular array of cooling fins
图9是U形热管+多孔散热结构组合示意图Figure 9 is a schematic diagram of the combination of U-shaped heat pipe + porous heat dissipation structure
图10是U形热管+多孔散热结构圆周阵列示意图Figure 10 is a schematic diagram of a U-shaped heat pipe + a circular array of porous heat dissipation structures
图中编号:1为制动盘,2为制动钳,3为制动钳固定支架,4为摩擦片,5轮毂,6为散热孔,7为活塞,8为直热管(即,“一”字形结构热管),9为U形热管,10为散热翅片,11为热管槽,12为多孔散热结构。Numbers in the figure: 1 is the brake disc, 2 is the brake caliper, 3 is the fixed bracket of the brake caliper, 4 is the friction plate, 5 is the wheel hub, 6 is the cooling hole, 7 is the piston, 8 is the straight heat pipe (that is, "one "-shaped heat pipe), 9 is a U-shaped heat pipe, 10 is a cooling fin, 11 is a heat pipe groove, and 12 is a porous heat dissipation structure.
具体实施方式detailed description
下面结合具体实施例对本发明作进一步具体详细描述。The present invention will be described in further detail below in conjunction with specific embodiments.
实施例Example
如图1至图10所示。本发明盘式车辆制动器用热管均温散热装置,包括两个相对设置的刹车盘1构成的制动盘;分别在该两个刹车盘1相向的面上设有呈环状排列的热管阵列,热管阵列通过刹车盘上开设的热管槽11以面接触的方式固定在刹车盘1上。所述刹车盘1的内周开设有多个呈环状排列的散热孔6。As shown in Figure 1 to Figure 10. The heat pipe uniform temperature cooling device for disc vehicle brakes of the present invention comprises a brake disc composed of two oppositely arranged brake discs 1; heat pipe arrays arranged in a ring shape are respectively arranged on the opposing surfaces of the two brake discs 1, The heat pipe array is fixed on the brake disc 1 in a surface contact manner through the heat pipe grooves 11 provided on the brake disc. The inner periphery of the brake disc 1 is provided with a plurality of cooling holes 6 arranged in a ring shape.
如图2、6所示。热管阵列由多根直热管8或者多根U形热管9构成。As shown in Figure 2 and 6. The heat pipe array is composed of a plurality of straight heat pipes 8 or a plurality of U-shaped heat pipes 9 .
如图7、8所示。在U形热管9的管体上设置有散热翅片10。As shown in Figure 7 and 8. Radiating fins 10 are arranged on the body of the U-shaped heat pipe 9 .
如图9、10所示。也可在U形热管9相对的两根管体之间设置有多孔散热结构12。As shown in Figures 9 and 10. A porous heat dissipation structure 12 may also be provided between two opposing pipe bodies of the U-shaped heat pipe 9 .
热管与刹车盘1之间的固定方式采用压铆式(实现过盈配合)、螺钉或者锡焊。压铆式,该方式连接可靠性高;螺钉固定式,该方式连接允许反复拆卸;锡焊式,即热管与经过表面镀镍处理的刹车盘进行锡焊连接,该方式接触热阻小。The fixing method between the heat pipe and the brake disc 1 adopts pressure riveting (to realize interference fit), screws or soldering. Pressure riveting type, which has high connection reliability; screw-fixed type, which allows repeated disassembly; soldering type, that is, the heat pipe is soldered to the nickel-plated brake disc, and this method has small contact thermal resistance.
热管的管体材料为铜,其两端密封、且内部充装的工质为去离子水、萘以或者N-甲基吡硌烷酮,而且热管冷端之间的温差不能够大于20℃。热管的管体内周壁具有烧结层,增加传热效率。The material of the heat pipe body is copper, its two ends are sealed, and the working fluid filled inside is deionized water, naphthalene or N-methylpyrrolidone, and the temperature difference between the cold ends of the heat pipe cannot exceed 20°C . The internal peripheral wall of the heat pipe has a sintered layer to increase heat transfer efficiency.
U形热管9与散热翅片10之间采用压铆式或锡焊式固定连接。The U-shaped heat pipe 9 and the cooling fin 10 are fixedly connected by pressure riveting or soldering.
U形热管9与多孔散热结构12之间也可采用压铆式或锡焊式固定连接。The U-shaped heat pipe 9 and the porous heat dissipation structure 12 may also be fixedly connected by pressure riveting or soldering.
上述所提到的各种方案皆可依据实际需要任意组合使用,热管和热管槽个数和排布位置亦是可变的,同时散热翅片和多孔散热结构的材料选择和结构亦是可变的。The various schemes mentioned above can be used in any combination according to actual needs, the number and arrangement position of heat pipes and heat pipe grooves are also variable, and the material selection and structure of heat dissipation fins and porous heat dissipation structures are also variable. of.
当车辆在运行过程中发生制动动作时,液压油推动制动钳内的活塞运动,使摩擦片与刹车盘1表面接触,并发生摩擦,从而为车辆提供制动力,同时制动盘发生摩擦的区域瞬间产生大量的热,并逐渐扩散至整个制动盘表面,制动盘温度升高。此时热管连通刹车片的高温区(发生摩擦的地方)和低温区(远离摩擦的地方),同时在高温区域热管蒸发段内的工质吸热气化,并流向冷凝段,而在低温区域工质在热管冷凝段内冷却液化,并回流至蒸发段,完成工作循环。When the vehicle brakes during operation, the hydraulic oil pushes the piston in the brake caliper to move, so that the friction plate contacts the surface of the brake disc 1, and friction occurs, thereby providing braking force for the vehicle, and at the same time, the brake disc produces friction A large amount of heat is generated instantly in the area of the brake disc, which gradually spreads to the entire surface of the brake disc, and the temperature of the brake disc rises. At this time, the heat pipe connects the high temperature area (where friction occurs) and the low temperature area (away from friction) of the brake pad. The working medium is cooled and liquefied in the condensation section of the heat pipe, and returns to the evaporation section to complete the working cycle.
在这个循环过程中,高温区的热量通过热管迅速传导至低温区,提高了整个制动盘的均温性。此外,热管上的散热翅片或多孔散热结构也进一步提高了散热面积,降低制动盘温度。由于制动盘会随着车辆运动而不断旋转,因而环境空气会从制动盘上下表面之间的部分风道进入制动盘,并从其余部分风道和散热孔回归环境,同时带走制动盘上下表面、热管、散热翅片以及多孔散热结构的热量,对其进行冷却。During this cycle, the heat in the high temperature area is quickly transferred to the low temperature area through the heat pipe, which improves the temperature uniformity of the entire brake disc. In addition, the heat dissipation fins or porous heat dissipation structure on the heat pipe further increase the heat dissipation area and reduce the temperature of the brake disc. Since the brake disc will continue to rotate with the movement of the vehicle, the ambient air will enter the brake disc from part of the air duct between the upper and lower surfaces of the brake disc, and return to the environment from the rest of the air duct and cooling holes, while taking away the brake air. The upper and lower surfaces of the moving plate, heat pipes, heat dissipation fins and heat from the porous heat dissipation structure are used to cool it.
如上所述,便可较好地实现本发明。As described above, the present invention can be preferably carried out.
本发明的实施方式并不受上述实施例的限制,其他任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The implementation of the present invention is not limited by the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods, and are all included in within the protection scope of the present invention.
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EP1433973A1 (en) * | 2002-12-26 | 2004-06-30 | Westinghouse Air Brake Technologies Corporation | Brake disc |
CN102245922A (en) * | 2008-12-08 | 2011-11-16 | 薄板铸造科技股份有限公司 | Brake disc and method for producing a brake disc |
CN203348389U (en) * | 2013-05-24 | 2013-12-18 | 曾春风 | An improved structure of a brake disc |
CN103967980A (en) * | 2014-04-18 | 2014-08-06 | 青岛四方车辆研究所有限公司 | High-speed train brake disc with forced radiation ribs |
CN204196877U (en) * | 2014-08-29 | 2015-03-11 | 华南理工大学 | A kind of disc type car brake heat pipe temperature uniforming heat radiation device |
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GB1325646A (en) * | 1972-03-28 | 1973-08-08 | Whitfield M G | Disc brake |
ITMI20110964A1 (en) * | 2011-05-27 | 2012-11-28 | Freni Brembo Spa | "VENTILATED TYPE DISC FOR DISC BRAKE" |
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US5003829A (en) * | 1989-09-29 | 1991-04-02 | John P. DeConti | Energy absorbing device and torque measuring apparatus therefor |
EP1433973A1 (en) * | 2002-12-26 | 2004-06-30 | Westinghouse Air Brake Technologies Corporation | Brake disc |
CN102245922A (en) * | 2008-12-08 | 2011-11-16 | 薄板铸造科技股份有限公司 | Brake disc and method for producing a brake disc |
CN203348389U (en) * | 2013-05-24 | 2013-12-18 | 曾春风 | An improved structure of a brake disc |
CN103967980A (en) * | 2014-04-18 | 2014-08-06 | 青岛四方车辆研究所有限公司 | High-speed train brake disc with forced radiation ribs |
CN204196877U (en) * | 2014-08-29 | 2015-03-11 | 华南理工大学 | A kind of disc type car brake heat pipe temperature uniforming heat radiation device |
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