CN104140492A - Method for preparing superabsorbent polymer (SAP) from acrylamide (AM) and maleic acid (MA) - Google Patents
Method for preparing superabsorbent polymer (SAP) from acrylamide (AM) and maleic acid (MA) Download PDFInfo
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- CN104140492A CN104140492A CN201410071377.6A CN201410071377A CN104140492A CN 104140492 A CN104140492 A CN 104140492A CN 201410071377 A CN201410071377 A CN 201410071377A CN 104140492 A CN104140492 A CN 104140492A
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- water
- acrylamide
- maleic acid
- solution
- absorbing resin
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- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title abstract description 10
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 title abstract description 3
- 229920000247 superabsorbent polymer Polymers 0.000 title abstract 6
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims abstract description 17
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000011976 maleic acid Substances 0.000 claims abstract description 14
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000003999 initiator Substances 0.000 claims abstract description 4
- 239000011347 resin Substances 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 21
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000000017 hydrogel Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 239000012153 distilled water Substances 0.000 claims description 3
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulphite Substances [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims 1
- 239000003431 cross linking reagent Substances 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract description 2
- 238000006116 polymerization reaction Methods 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 11
- 239000002250 absorbent Substances 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002504 physiological saline solution Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
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- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种吸水树脂的制备方法,尤其是一种以丙烯酰胺(AM)和马来酸(MA)为原料制备吸水树脂的方法。 The invention relates to a method for preparing water-absorbing resin, in particular to a method for preparing water-absorbing resin by using acrylamide (AM) and maleic acid (MA) as raw materials.
背景技术 Background technique
吸水树脂(SAP)具有吸收比自身重几百到几千倍水的高吸水功能,并且保水性能优良,一旦吸水膨胀成为水凝胶时,即使加压也很难把水分离出来。吸水性树脂是特点是带有大量亲水基团的功能性高分子材料,是广泛应用的一种工业产品。现有高吸水性树脂法主要由淀粉、羧甲基纤维素、丙烯酸等通过聚合方法进行制备。目前的吸水树脂制备原料单一,价格偏贵。同时,现有的吸水树脂整体虽然吸水能量较强,但抗盐,耐温能力较差;生理盐水吸收倍数仅达到几十倍,吸水机理需要进一步突破。 Water-absorbent resin (SAP) has a high water absorption function of absorbing water hundreds to thousands of times heavier than itself, and has excellent water retention performance. Once it absorbs water and swells into a hydrogel, it is difficult to separate the water even if it is pressurized. Water-absorbent resin is a functional polymer material characterized by a large number of hydrophilic groups, and is a widely used industrial product. The existing superabsorbent resin method is mainly prepared from starch, carboxymethyl cellulose, acrylic acid, etc. by polymerization. The current preparation of water-absorbent resin has a single raw material and is relatively expensive. At the same time, although the existing water-absorbing resin has strong water-absorbing energy as a whole, it has poor salt resistance and temperature resistance; the absorption rate of physiological saline is only dozens of times, and the water-absorbing mechanism needs further breakthroughs.
发明内容 Contents of the invention
本发明要解决的具体技术问题是如何提高马来酸在制备丙烯酰胺类吸水树脂中的应用比例,并选择与吸水树脂相应的交联剂,使其制备成本大幅度降低的同时,进一步地提高其吸水率,其目的是提供一种价廉易得的吸水树脂的制备方法,以大量用于工农业生产之中。 The specific technical problem to be solved in the present invention is how to increase the application ratio of maleic acid in the preparation of acrylamide water-absorbent resins, and select a crosslinking agent corresponding to the water-absorbent resins, so as to greatly reduce the preparation cost and further increase the production cost. Its water absorption rate, its purpose is to provide a cheap and easy-to-obtain preparation method of water-absorbent resin, to be widely used in industrial and agricultural production.
本发明所提供的丙烯酰胺、马来酸吸水树脂的制备方法: The preparation method of acrylamide provided by the present invention, maleic acid water-absorbing resin:
(1)用蒸馏水配制马来酸溶液; (1) Prepare maleic acid solution with distilled water;
(2)将马来酸溶液以25%的NaOH溶液调节,使其中和度达到80%; (2) Adjust the maleic acid solution with 25% NaOH solution to make the neutralization degree reach 80%;
(3)将丙烯酰胺、马来酸单体以质量比为4︰1混合,加入0.1%质量分数的交联剂N,N'-甲基双丙烯酰胺溶液,加热至45~55℃,再以小于等于100rpm的速度搅拌5~15分钟后得到合成液; (3) Mix acrylamide and maleic acid monomers at a mass ratio of 4:1, add 0.1% mass fraction of cross-linking agent N,N'-methylbisacrylamide solution, heat to 45~55°C, and then Stir at a speed less than or equal to 100rpm for 5 to 15 minutes to obtain a synthetic solution;
(4)将引发剂过硫酸铵-亚硫酸氢钠以0.2%的质量比加入到合成液中,通氮气保护,反应4~6h后,然后冷却至常温,得到水凝胶; (4) The initiator ammonium persulfate-sodium bisulfite was added to the synthesis solution at a mass ratio of 0.2%, protected by nitrogen gas, reacted for 4~6 hours, and then cooled to room temperature to obtain a hydrogel;
(5)将水凝胶进行干燥后得到吸水树脂; (5) Dry the hydrogel to obtain a water-absorbent resin;
(6)将吸水树脂粉碎,得到粉末状吸水树脂。 (6) Pulverize the water-absorbent resin to obtain a powdery water-absorbent resin.
附图说明 图1为丙烯酰胺、马来酸吸水树脂的制备方法的工艺流程图。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a process flow chart of the preparation method of acrylamide and maleic acid water-absorbing resin.
具体实施方式 以下通过具体实施方式对本发明进行进一步的描述和说明: The specific embodiment The present invention is further described and illustrated by specific embodiments below:
称取2g马来酸,配制溶液,加入25%的NaOH溶液调节马来酸的中和度(N)为80%;准确称取8g的丙烯酰胺并置于250mL 的三口烧瓶中,加入上述马来酸溶液并充分搅拌使其分散均匀;加入定量的蒸馏水使w(MA+AM)=20%(基于体系的质量);再加入质量分数0.1%的交联剂N,N'-甲基双丙烯酰胺溶液,加热至50℃滴加质量分数0.2%引发剂过硫酸铵-亚硫酸氢钠溶液,继续搅拌至混合均匀;通入氮气维持恒温50℃反应。反应5h得到无色透明的胶体;将胶体置于65℃的真空烘箱中干燥至恒重,粉碎干燥产物即制得高吸水性树脂的粗产品;在70℃下用去离子水浸泡粗产品、搅拌、洗涤3次以除去未交联的均聚物和未反应的单体,过滤、干燥、粉碎,制得纯化的吸水性树脂P(MA/AM)。在纯水中吸水倍率220g/g。 Weigh 2g of maleic acid, prepare a solution, add 25% NaOH solution to adjust the neutralization degree (N) of maleic acid to 80%; accurately weigh 8g of acrylamide and place it in a 250mL three-necked flask, add the above-mentioned maleic acid Add acid solution and stir well to make it evenly dispersed; add quantitative distilled water to make w(MA+AM)=20% (based on the mass of the system); then add 0.1% of crosslinking agent N,N'-methylbis Acrylamide solution, heated to 50 ° C, dropwise added 0.2% mass fraction of initiator ammonium persulfate-sodium bisulfite solution, continued to stir until uniformly mixed; nitrogen gas was introduced to maintain a constant temperature of 50 ° C for reaction. React for 5 hours to obtain a colorless and transparent colloid; place the colloid in a vacuum oven at 65°C to dry to constant weight, and pulverize the dried product to obtain a crude product of superabsorbent resin; soak the crude product in deionized water at 70°C, Stir and wash 3 times to remove uncrosslinked homopolymer and unreacted monomer, filter, dry and pulverize to obtain purified water-absorbent resin P (MA/AM). The water absorption rate in pure water is 220g/g.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4497930A (en) * | 1982-09-02 | 1985-02-05 | Kao Corporation | Process for producing highly water absorptive polymer |
CN1510061A (en) * | 2002-12-24 | 2004-07-07 | 中国科学院过程工程研究所 | A kind of maleic anhydride copolymerized water-absorbent resin and its preparation method |
-
2014
- 2014-03-02 CN CN201410071377.6A patent/CN104140492A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4497930A (en) * | 1982-09-02 | 1985-02-05 | Kao Corporation | Process for producing highly water absorptive polymer |
CN1510061A (en) * | 2002-12-24 | 2004-07-07 | 中国科学院过程工程研究所 | A kind of maleic anhydride copolymerized water-absorbent resin and its preparation method |
Non-Patent Citations (2)
Title |
---|
由英才等: "高耐盐性超强吸水剂的合成及性能研究", 《石油化工》 * |
谢建军: "丙烯酰胺/马来酸酐共聚高吸水树脂PAMMAH研究", 《中南林学院学报》 * |
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Application publication date: 20141112 |