CN104060208A - Bolt galvanized line production equipment - Google Patents
Bolt galvanized line production equipment Download PDFInfo
- Publication number
- CN104060208A CN104060208A CN201410322211.7A CN201410322211A CN104060208A CN 104060208 A CN104060208 A CN 104060208A CN 201410322211 A CN201410322211 A CN 201410322211A CN 104060208 A CN104060208 A CN 104060208A
- Authority
- CN
- China
- Prior art keywords
- shop
- zinc
- plated
- bolt
- closed job
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000005554 pickling Methods 0.000 claims abstract description 11
- 239000003513 alkali Substances 0.000 claims abstract description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- 239000003546 flue gas Substances 0.000 claims description 6
- 239000003595 mist Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 abstract description 12
- 238000005246 galvanizing Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses bolt galvanized line production equipment comprising an oil rust removal sealing workshop and a galvanizing sealing workshop, wherein an alkali pool, a pickling tank and a pond are sequentially arranged inside the oil rust removal sealing workshop; a travelling crane I is arranged above the oil rust removal sealing workshop; a galvanized bath is arranged inside the galvanizing sealing workshop; a drying pool is arranged in front of the galvanized sealing workshop; a centrifugal machine is arranged behind the galvanizing sealing workshop; a finished product table is arranged behind the centrifugal machine; a single-arm hanger and a travelling crane II are respectively arranged at two sides of the galvanizing sealing workshop; a bolt cage conveyer belt is paved on the periphery of the galvanizing sealing workshop; the initial end of the bolt cage conveyer belt is arranged between the finished product table and the centrifugal machine; the tail end of the bolt cage conveyer belt is arranged between the drying pool and the galvanizing sealing workshop. The bolt galvanized line production equipment has the beneficial effect that the strength and hardness of a bolt are not destroyed, the galvanizing effect and environment-friendly effect are good, and the product quality and the production efficiency are improved.
Description
Technical field
The present invention relates to the zinc-plated production run equipment of a kind of bolt.
Background technology
Pot galvanize screw and pot galvanize nut are for electric power facility and outdoor application, this needs product to have good Corrosion Protection and requirement of strength, at present owing to having adopted advanced pot galvanize operation processing, product is compared stainless steel product except having higher cost performance, also has good tensile strength and hardness requirement.
Comparatively a kind of conventional method is to adopt in annealing furnace to make bolt reach recrystallization temperature to bolt injection hydrogen chloride gas, and this is exactly to complete the pickling on bolt surface with hydrogen chloride gas in fact.Although can remove oxide skin and the grease on screw surface, but can damage bolt surface after the oxidized gas corrosion of screw surface, affect tensile strength and the hardness requirement of bolt, and relevant device meeting seriously corroded, very high maintenance of equipment and replacement charge will be produced like this.
Summary of the invention
For solving above technical deficiency, the invention provides a kind of production efficiency high, the zinc-plated production run equipment of zinc-plated effective bolt.
The present invention is achieved by the following measures:
The zinc-plated production run equipment of a kind of bolt of the present invention, comprises oil removing rust closed job-shop and zinc-plated closed job-shop;
Described oil removing rust is disposed with alkali pond, pickling tub and pond in closed job-shop, and top, oil removing rust closed job-shop is equipped with driving I;
In described zinc-plated closed job-shop, be provided with galvanized bath, front, zinc-plated closed job-shop is provided with drying pool, rear, zinc-plated closed job-shop is provided with whizzer, whizzer rear is provided with finished product platform, both sides, zinc-plated closed job-shop are equipped with respectively the single armed II of hanging and drive a vehicle, periphery, zinc-plated closed job-shop is equipped with bolt cage conveying belt, and the top of described bolt cage conveying belt is between finished product platform and whizzer, and end is between drying pool and zinc-plated closed job-shop.
In above-mentioned alkali pond and pickling tub, be provided with pH value sensor, in galvanized bath, be provided with temperature sensor,
Described pH value sensor, temperature sensor are connected with controller, and described controller is connected with power element.
Above-mentioned oil removing rust closed job-shop is provided with opened front, aft opening and open top, and opened front, aft opening and top open part are provided with rubber and open and close curtain, the hook of driving I opens and closes curtain through open-topped rubber and stretches in oil removing rust closed job-shop, and opened front front and aft opening rear are all equipped with travelling belt.
Above-mentioned oil removing rust closed job-shop outer setting has some acid mist washing towers that are connected.
Above-mentioned zinc-plated closed job-shop outer setting has the flue gas treating column being connected.
The invention has the beneficial effects as follows: 1, can not produce destruction to the intensity of bolt and hardness, zinc-plated effective, lower than stainless steel cost, intensity is high than CARBURIZING FURNACE FOR STAINLESS FASTENER.2, environment protecting is good, easily produces the oil removing, rust cleaning and the galvanizing process that pollute and all in the workshop of sealing, carries out, the effective processing that the pollutent of generation all can carry out.3, durable, under conventional environment, the pot galvanize screw anticorrosion thickness of standard can keep not corroding above for 30 years, and in urban district or greater coasting area, pot galvanize screw anticorrosion layer can keep 20 years and non-corrosive.4, reliability is high, between zinc coating and steel, is same materials, and zinc liquid and screw, in conjunction with firmly, there will not be obscission.5, every part of pot galvanize bolt can plate zinc, even can be subject to all-round protection in recess, wedge angle and covert.6, time saving and energy saving, galvanizing process is more faster than other coating construction method, and brushes on-site the required time after can avoiding installing.7, level of automation is high, has improved quality product and production efficiency.
Brief description of the drawings
Fig. 1 is one-piece construction schematic diagram of the present invention.
Fig. 2 is the structural representation of left-half in Fig. 1.
Fig. 3 is the structural representation of Fig. 1 right half part.
Wherein: 1 oil removing rust closed job-shop, 2 zinc-plated closed job-shops, 3 alkali ponds, 4 driving I, 5 acid mist washing towers, 6 pickling tubs, 7 ponds, 8 drying pools, 9 galvanized baths, 10 whizzers, 11 finished product platforms, 12 driving II, 13 single armeds hang, 14 flue gas treating columns, 15 bolt cage conveying belt.
Embodiment
The zinc-plated production run equipment of a kind of bolt of the present invention, the present invention first sealing workshop in the oil stain pickling on bolt surface, then screw is sent in water tank and steeped, in the time that zinc liquid temperature is suitable in stove, bolt is put to pond and put zinc-platedly, and then carry out zinc-plated aftertreatment.
As shown in Figure 1, 2, 3, specifically comprise oil removing rust closed job-shop 1 and zinc-plated closed job-shop 2.Oil removing rust is disposed with alkali pond 3, pickling tub 6 and pond 7 in closed job-shop 1, and oil removing rust 1 top, closed job-shop is equipped with driving I 4; In zinc-plated closed job-shop 2, be provided with galvanized bath 9,2 fronts, zinc-plated closed job-shop are provided with drying pool 8,2 rears, zinc-plated closed job-shop are provided with whizzer 10, whizzer 10 rears are provided with finished product platform 11,2 both sides, zinc-plated closed job-shop be equipped with respectively single armed hang 13 and driving II 12,2 peripheries, zinc-plated closed job-shop are equipped with bolt cage conveying belt 15, and the top of described bolt cage conveying belt 15 is between finished product platform 11 and whizzer 10, and end is between drying pool 8 and zinc-plated closed job-shop 2.In alkali pond 3 and pickling tub 6, be provided with pH value sensor, in galvanized bath 9, be provided with temperature sensor, pH value sensor, temperature sensor are connected with controller, and controller is connected with power element.
Oil removing rust closed job-shop 1 is provided with opened front, aft opening and open top, and opened front, aft opening and top open part are provided with rubber and open and close curtain, the hook of driving I 4 opens and closes curtain through open-topped rubber and stretches in oil removing rust closed job-shop 1, and opened front front and aft opening rear are all equipped with travelling belt.Oil removing rust closed job-shop 1 outer setting has some acid mist washing towers 5 that are connected.Zinc-plated closed job-shop 2 outer setting have the flue gas treating column 14 being connected.
Technical process:
Black the bolt of making is packed in bolt cage, be transported to oil removing rust closed job-shop 1 with driving, driving handling bolt cage through alkali pond 3, pickling tub 6, pond 7 carry out the operations such as degreasing and rust removal cleaning, the acid mist producing during this time enters acid mist washing tower 5 and carries out environmental protection treatment.The bolt of processing is transported to drying pool 8 through driving and carries out drying and processing, after oven dry, hang 13 by single armed and be transported to zinc-plated closed job-shop 2, being transported to galvanized bath 9 through electric bicycle carries out zinc-plated, the flue gas producing during this time enters flue gas treating column 14 through suction fan and carries out environmental protection treatment, bolt after zinc-plated hangs 13 through single armed and is transported to whizzer 10 and carries out centrifugal treating, after completing, enter finished product platform 11, bolt cage is transported to travelling belt by finished product platform 11 automatic hangings and transports back and reuse, and by finished product platform 11, bolt is drawn off and transports to products storage district.
The above is only the preferred implementation of this patent; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the art of this patent principle; can also make some improvement and replacement, these improvement and replacement also should be considered as the protection domain of this patent.
Claims (5)
1. the zinc-plated production run equipment of bolt, is characterized in that: comprise oil removing rust closed job-shop and zinc-plated closed job-shop;
Described oil removing rust is disposed with alkali pond, pickling tub and pond in closed job-shop, and top, oil removing rust closed job-shop is equipped with driving I;
In described zinc-plated closed job-shop, be provided with galvanized bath, front, zinc-plated closed job-shop is provided with drying pool, rear, zinc-plated closed job-shop is provided with whizzer, whizzer rear is provided with finished product platform, both sides, zinc-plated closed job-shop are equipped with respectively the single armed II of hanging and drive a vehicle, periphery, zinc-plated closed job-shop is equipped with bolt cage conveying belt, and the top of described bolt cage conveying belt is between finished product platform and whizzer, and end is between drying pool and zinc-plated closed job-shop.
2. the zinc-plated production run equipment of bolt according to claim 1, is characterized in that: described alkali pond
With in pickling tub, be provided with pH value sensor, in galvanized bath, be provided with temperature sensor, described pH value sensor, temperature sensor are connected with controller, described controller is connected with power element.
3. the zinc-plated production run equipment of bolt according to claim 1, is characterized in that: described oil removing
Rust closed job-shop is provided with opened front, aft opening and open top, and opened front, aft opening and top open part are provided with rubber and open and close curtain, the hook of driving I opens and closes curtain through open-topped rubber and stretches in oil removing rust closed job-shop, and opened front front and aft opening rear are all equipped with travelling belt.
4. the zinc-plated production run equipment of bolt according to claim 1, is characterized in that: described oil removing
Rust closed job-shop outer setting has some acid mist washing towers that are connected.
5. the zinc-plated production run equipment of bolt according to claim 1, is characterized in that: described zinc-plated closed job-shop outer setting has the flue gas treating column being connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410322211.7A CN104060208A (en) | 2014-07-08 | 2014-07-08 | Bolt galvanized line production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410322211.7A CN104060208A (en) | 2014-07-08 | 2014-07-08 | Bolt galvanized line production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104060208A true CN104060208A (en) | 2014-09-24 |
Family
ID=51548136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410322211.7A Pending CN104060208A (en) | 2014-07-08 | 2014-07-08 | Bolt galvanized line production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104060208A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222597A (en) * | 2016-08-29 | 2016-12-14 | 海盐宝利机械有限公司 | Strips centrifugal finding galvanizing system |
| CN106244962A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Finding galvanizing Automatic Production System |
| CN111945090A (en) * | 2020-07-09 | 2020-11-17 | 王迁 | Production process and device of galvanized welded steel pipe |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962946A (en) * | 2006-12-04 | 2007-05-16 | 潍坊长安铁塔股份有限公司 | Hot dip galvanizing production method and production line therefor |
| CN101994074A (en) * | 2009-08-17 | 2011-03-30 | 河北卓亿线路器材有限公司 | Clean fully-closed hot galvanizing production line |
| CN102816985A (en) * | 2012-07-21 | 2012-12-12 | 靖江市大通标准件厂 | Processing method for hot dip galvanizing |
| CN203923352U (en) * | 2014-07-08 | 2014-11-05 | 山东华安铁塔有限公司 | The zinc-plated production run equipment of a kind of bolt |
-
2014
- 2014-07-08 CN CN201410322211.7A patent/CN104060208A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962946A (en) * | 2006-12-04 | 2007-05-16 | 潍坊长安铁塔股份有限公司 | Hot dip galvanizing production method and production line therefor |
| CN101994074A (en) * | 2009-08-17 | 2011-03-30 | 河北卓亿线路器材有限公司 | Clean fully-closed hot galvanizing production line |
| CN102816985A (en) * | 2012-07-21 | 2012-12-12 | 靖江市大通标准件厂 | Processing method for hot dip galvanizing |
| CN203923352U (en) * | 2014-07-08 | 2014-11-05 | 山东华安铁塔有限公司 | The zinc-plated production run equipment of a kind of bolt |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106222597A (en) * | 2016-08-29 | 2016-12-14 | 海盐宝利机械有限公司 | Strips centrifugal finding galvanizing system |
| CN106244962A (en) * | 2016-08-29 | 2016-12-21 | 海盐宝利机械有限公司 | Finding galvanizing Automatic Production System |
| CN106244962B (en) * | 2016-08-29 | 2018-06-26 | 海盐宝利机械有限公司 | Small part galvanizing Automatic Production System |
| CN111945090A (en) * | 2020-07-09 | 2020-11-17 | 王迁 | Production process and device of galvanized welded steel pipe |
| CN111945090B (en) * | 2020-07-09 | 2023-04-14 | 山东承泽金属科技有限公司 | Production process and device of galvanized welded steel pipe |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203990994U (en) | A kind of steel component surface anticorrosion coating spraying system | |
| CN104328371A (en) | Hot dip galvanizing technique for implementing corrosion resistance and rust resistance of steel tube | |
| CN108149179B (en) | Hot galvanizing production process for fastener | |
| CN203768462U (en) | Closed acid mist recycling device | |
| CN107557708A (en) | A kind of closed loop galvanization production line and control method | |
| CN102389909A (en) | Method and equipment for separating aluminum and aluminum alloy from extrusion mold by alkali washing | |
| CN105755415A (en) | Hot-dip galvanizing process | |
| CN105821363A (en) | Full-automatic hot galvanizing production line | |
| CN207452224U (en) | Closed loop galvanization production line | |
| CN104060208A (en) | Bolt galvanized line production equipment | |
| CN106222596A (en) | A kind of environment-friendly type galvanizing by dipping no acidwashing craft | |
| CN202316628U (en) | Device for separating aluminum and aluminum alloy from extrusion mould by alkali washing | |
| CN203923352U (en) | The zinc-plated production run equipment of a kind of bolt | |
| CN201817568U (en) | Steel wire rod surface pretreatment device | |
| CN103898529B (en) | Rust-removing method | |
| CN115522242A (en) | Metal galvanizing production process and tool | |
| CN203700530U (en) | Closed-collection treatment system for pretreatment acid mist of hot-dip galvanizing production line | |
| CN106222594A (en) | A kind of galvanization production line | |
| CN205368474U (en) | Zinc -plating flue gas recycle system | |
| CN104328428A (en) | Equipment for pipe-end cleaning, spraying and phosphating and using method of equipment | |
| CN105463363A (en) | Surface processing method for construction drill | |
| CN108315677B (en) | Hot galvanizing process for communication tower | |
| CN105568198A (en) | Galvanization smoke recycling system | |
| CN204080106U (en) | A kind of equipment for pipe end cleaning spray phosphatization | |
| CN103334073A (en) | Hot-dip galvanizing process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140924 |