CN102995226B - The method of carpet woven and the carpet with the method braiding - Google Patents
The method of carpet woven and the carpet with the method braiding Download PDFInfo
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- CN102995226B CN102995226B CN201210328789.4A CN201210328789A CN102995226B CN 102995226 B CN102995226 B CN 102995226B CN 201210328789 A CN201210328789 A CN 201210328789A CN 102995226 B CN102995226 B CN 102995226B
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- weft yarn
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- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000009954 braiding Methods 0.000 title claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 106
- 239000003086 colorant Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 10
- 238000009941 weaving Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 abstract description 14
- 230000037431 insertion Effects 0.000 abstract description 14
- 235000004879 dioscorea Nutrition 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 241000937378 Everettia interior Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/10—Fabrics woven face-to-face, e.g. double velvet
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The present invention discloses a kind of method of carpet woven and the carpet with the method braiding.Described method is used at least one piece of carpet (C1, C2) that braiding has lining fabric (F1, F2), and described lining fabric comprises at least one has the region of pile and at least one not to have the region of pile.Described lining fabric pad warp thread (f1, f2), connection warp thread (b1, b ' 1; b " 1, b ' " 1, b2, b ' 2; b " 2, b ' " 2) and dead pile yarn (I ~ VIII), and weft yarn (Wi, Wo) braiding; described weft yarn is connecting between warp thread with insert continually circular insertion, and the interior weft yarn comprised on the matte being inserted in described pad warp thread and the outer weft yarn be inserted in the one side contrary with described pile of described pad warp thread.Described warp thread is woven in along weft direction that each is intrafascicular, intrafascicular described pad warp thread (f1, f2), connects warp thread (b1, b ' 1, b2, b ' 2) and dead pile yarn (I ~ VIII) all has identical dent distance.Do not have in the region of pile and for each warp thread bundle at least one of the lining fabric of given carpet, all dead pile yarns remain in lining fabric respectively.
Description
Technical field
The invention belongs to the field of braiding carpet, and relate to the method for braiding at least one piece of carpet, described carpet have comprise some have the region of pile and some there is no the lining fabric in the region of pile.
Background technology
In braiding carpet field, be no matter on double-deck loom or once only weaving on the loom of plot blanket, manufacturing some of them region does not have the carpet of pile to be known.In such a region, weft yarn can be seen, and people are called " weft pattern ".In fact, weft yarn extends on the whole width of carpet, but is not only having the region of pile visible.
This carpet can manufacture on the loom being equipped with weft yarn selector, and this weft yarn selector allows on the inner side of lining fabric, and namely on its matte, use specific weft yarn, these specific weft yarns are only visible in the region not having pile style.Do not have in the region of pile style at these, because weft yarn obtains weft yarn effect relative to the position of pad warp thread.Because pad is under warp thread is in high-tension, so weft yarn is positioned at pad warp yarns or below.
This braiding carpet method is implemented by the cut pile of the known mixing of EP1046734 and false pearl velvet (false boucl é).In the method, warp thread is only had to form style.
Also obtain carpet styling effects from the non-shed open jacquard of opening of the known use of EP-A-1655395 three.The method can not obtain weft pattern effect.
Summary of the invention
The object of the invention is as weaver provides the larger free degree, to obtain optimum weft pattern effect, and does not substantially improve the complexity of the weaving loom for implementing the method.
For this reason, the present invention relates to and have the method for at least one piece of carpet of lining fabric (backing fabric) for braiding, described lining fabric comprises at least one region with pile and at least one does not have the region of pile, wherein:
Described lining fabric is used, on the one hand, pad warp thread (filling warp yarn), connection warp thread (bindingwarp yarn) and dead pile yarn, and, on the other hand, weft yarns, described weft yarn is connecting between warp thread with insert continually circular insertion, and the interior weft yarn comprised on the matte being inserted in described pad warp thread and the outer weft yarn be inserted on the face contrary with pile of described pad warp thread; Described warp thread is woven in along weft direction that each is intrafascicular, makes an intrafascicular pad warp thread, connects warp thread and dead pile yarn all has identical dent apart from (reed dent space).
According to the present invention, do not have in the region of pile and to each warp thread bundle at least one of the lining fabric of given carpet, all dead pile yarns remain on below interior weft yarn or in the lining fabric of top respectively.In addition, following path followed by all dead pile yarns of weft yarn bundle in lining fabric, in the path, for some throw a spear (pick), all dead pile yarns are positioned at below weft yarn, and some other is throwed a spear, at least two dead pile yarns are positioned at weft yam, and other dead pile yarn is positioned at below weft yarn.In addition, the described interior weft yarn interior weft yarn that is divided at least two kinds of alternately inweaving in described lining fabric dissimilar.
Due to the present invention, the visible area of weft yarn in weaver can select in the region not having pile, and the sightless area of weft yarn in selecting along weft direction.When interior weft yarn is invisible, interior weft yarn is belonged to some of the warp thread bundle of lining fabric, and namely two bundles or more bundle dead pile yarn covers.This can manufacture the area with specific weft pattern for wishing on loom width, and the weaver namely obtaining the different carpets in the area of given weft yarn effect provides a kind of scheme.
In description and appended claims, statement " top " or " below " refers to the normal knitting structure of the carpet on single shed loom or the lower carpet on double shuttle port machine.They also refer to that carpet is positioned at the normal position on floor.Therefore, " top " corresponds to the upper direction towards carpet pile orientation, and " below " corresponds to the direction contrary with pile.
According to useful but nonessential aspect of the present invention, can take these aspects by the structure that allows of any technology, the method also has at least one following characteristics:
Do not have in the region of pile described, all dead pile yarns of each warp thread bundle are optionally positioned at above or below weft yarn;
Dissimilar interior weft yarn can have different colours or different-diameter;
In the region not having pile, every root connects warp thread makes the interior weft yarn of as many every type be connected to described outer weft yarn;
In the region not having pile, every root connects warp thread being throwed a spear between two outer weft yarns that (two picks) separate by least twice and extends, and the interior weft yarn of in every type is connected to this two outer weft yarns by this connection warp thread;
Two pieces of lining fabrics weave face-to-face, and have in the region of pile at every block lining fabric, and at least some pile extends to another block lining fabric from one piece of lining fabric.Or, once weave one piece of lining fabric, and at least some pile is obtained by the coil passing pattern weft yarn (dummy weft yarn) top.
On weaving loom width, braiding has the carpet of different parallel effect simultaneously.
The invention still further relates to the carpet that can weave by method as described above.More specifically, the present invention relates to have comprise at least one have the region of pile and at least one there is no the carpet of the lining fabric in the region of pile, wherein said lining fabric is used, on the one hand, pad warp thread, connection warp thread and dead pile yarn, and, on the other hand, weft yarns, described weft yarn is inserted in and connects between warp thread, and the interior weft yarn comprised on the matte of described pad warp thread and the outer weft yarn on the face contrary with pile of described pad warp thread.In the region not having pile, described warp thread along weft direction be woven in comprise pad warp thread, connect warp thread intrafascicular with the identical warp thread of dead pile yarn.According to the present invention, in the region not having pile, interior weft yarn is alternately positioned at the top of all dead pile yarns of some warp thread bundles along weft direction, or the below of at least two dead pile yarns of some other warp thread bundle, but described interior weft yarn be divided into along warp direction replace first in weft yarn in weft yarn and second.
According to of the present invention useful but nonessential, and can the other side taked of the combination that allows of any technology, this carpet also has at least one following characteristics:
The region of pile is not had to be included at least one first area (first zone) on the matte of fabric and the second area (second zone) on the matte of described fabric, in described first area, in first weft yarn visible and second in weft yarn invisible, in described second area, in second weft yarn visible and first in weft yarn invisible;
First area parallel-oriented with weft direction and/or the width in the second area are along warp direction alterable;
Above-mentioned carpet comprises several first area and the second area, at least one first area along the direction parallel with weft direction between two the second areas, and along the direction parallel with warp direction between two other second area;
The region with pile comprises cut pile, loop pile and/or false pearl velvet.
Accompanying drawing explanation
Based on only by way of example and the following explanation provided by reference to the accompanying drawings will understand the present invention better.
Fig. 1 represents the schematic diagram according to the first weave of the present invention;
Fig. 2 is the top view from each carpet matte woven at weaving loom by the method for Fig. 1 simultaneously;
Fig. 3 is the figure similar to Fig. 1 of the method according to second embodiment of the invention;
Fig. 4 is the figure similar to Fig. 1 of the method according to third embodiment of the invention;
Fig. 5 is the top view from the carpet matte woven by the method for Fig. 4;
Fig. 6 is the figure similar to Fig. 1 of the method according to four embodiment of the invention;
Fig. 7 is the figure similar to Fig. 1 of the method according to fifth embodiment of the invention;
Fig. 8 is the figure similar to Fig. 1 of the method according to sixth embodiment of the invention;
Fig. 9 is the figure similar to Fig. 1 of the method according to seventh embodiment of the invention.
Detailed description of the invention
Fig. 1 is the schematic cross-section of simultaneously weave on two-sided loom with two unshowned insertion apparatus one piece two kinds of carpet warp directions on another block.
Fig. 1 indicates the P1 to P20 that throws a spear.Often open carpet C1 or C2 and comprise lining fabric F1 or F2, and pile D1 or D2 extended from lining fabric F1 or F2 to another lining fabric.Lining fabric F1 and F2 also can be so-called base fabric.Suggestion pile D1 and D2 cutter K (belonging to is not the cutter sweep provided in addition) is separated from each other.Only on Fig. 1, indicate cutter K, but cutting equipment of the same type can use together with other method of the present invention.
Warp thread used in this method comprises connection warp thread b1 and b ' 1 for lining fabric F1 and pad warp thread f1.Connect warp thread b2 and b ' 2 and pad warp thread f2 for weaving lining fabric F2.Pad warp thread f1 or f2 is shown in each lining fabric F1 or F2, but many in each lining fabric, can be used to pad warp thread.
As the first area A of carpet C1 and C2
1in pile warp VI shown in, warp thread also comprises the pile warp that can extend from a lining fabric to another lining fabric, to form pile D1 and D2.Other pile warp I to V, VII and VIII illustrate on Fig. 1, and formation is retained in for the dead pile yarn in a lining fabric of the P1 to P20 that throws a spear.More accurately, as the P5 that throws a spear, dead pile yarn I to IV is retained in lining fabric F1, and dead pile yarn V, VII and VIII are retained in lining fabric F2 as dead pile yarn.Pile yams I to VIII has different colours.
Along the weft direction of the carpet woven by the method for Fig. 1, namely along the direction of the plane orthogonal with Fig. 1, warp thread is with the braiding of warp thread bundle, and intrafascicular all warp thread have the dent distance of the reed of identical loom.All warp thread that Fig. 1 illustrates, namely connect warp thread b1, b ' 1, b2 and b ' 2, and pad warp thread f1, f2, and pile warp I to VIII, belong to a branch of warp thread.
In fact, as long as all warp thread bundles comprise identical yarn, they are just identical.
A
0represent that carpet C1 and C2 does not have the region of pile, namely in these two kinds of carpets, do not provide the region of lining fabric F1 and F2 of pile.At region A
0in, connect warp thread b1 and b ' 1, pad warp thread f1 and dead pile yarn I to IV belong to lining fabric F1, and connect warp thread b2 and b ' 2, pad warp thread f2 and dead pile yarn V to VIII belongs to lining fabric F2.Produce this region throwing a spear between P5 to P20.
Connect warp thread b1, b ' 1, b2, b ' 2 and pad warp thread f1, f2 to be drawn in by heddle (heald) (heddle), heddle (heald) and shed open equipment, such as dobbies or camming movement device connect.Pile warp I to VIII drops into from creel, and is drawn in by the heddle (heald) be connected with three jacquards.
Locate at the P1 to P20 that throws a spear at every turn, weft yarn is inserted by two unshowned insertion apparatus often opens base fabric F1 and F2, and these two insertion apparatus penetrate formed respectively by warp thread one two shed opens on the other.Therefore, two weft yarns are inserted in shed open at the place of throwing a spear at every turn.Be placed on restriction top shed open between the warp thread in top and middle part.End shed open is limited between warp thread in the middle part of being placed on and in bottom.
Weft yarn comprises interior weft yarn Wi and outer weft yarn Wo.Interior weft yarn Wi is arranged in each lining fabric F1 or F2, with pile D1 or D2 relative to padding on the identical face of warp thread f1 or f2.Outer weft yarn Wo is arranged in each lining fabric F1 or F2, with pile D1 or D2 relative to padding on the contrary face of warp thread f1 or f2.
Interior weft yarn Wi has the two kinds of different colours using mark Wi1 and Wi2 mark respectively on Fig. 1.Therefore, interior weft yarn Wi to be divided in first weft yarn Wi2 in weft yarn Wi1 and second.As an example, people consider that first color of interior weft yarn Wi1 is for blue, and second color of interior weft yarn Wi2 is red.
At P1 place of throwing a spear, in outer weft yarn Wo insertion in lining fabric F1, and blue interior weft yarn Wi1 inserts in lower lining fabric F2.At P2 place of throwing a spear, in outer weft yarn Wo insertion in lining fabric F2, and blue interior weft yarn inserts in upper lining fabric F1.At P3 place of throwing a spear, outer weft yarn inserts in upper lining fabric F1, and red interior weft yarn Wi2 inserts in lower lining fabric F2.At P4 place of throwing a spear, outer weft yarn Wo inserts in lower lining fabric F2, and in red interior weft yarn Wi2 insertion in lining fabric F1.According to four times throw a spear repeatedly (fourpick repeat), the P5 that throws a spear is similar to the P1 that throws a spear for weft yarn.In other words, in weft yarn insertion, for the h between 1 and 16, the Ph that throws a spear equals Ph+4.
Use has the weft yarn selector of at least three kinds of guiding (channel), to drop into the weft yarn of three types to two insertion apparatus, that is, can be the outer weft yarn Wo of tossa, and interior weft yarn Wi1 and Wi2 of two kinds of different colours.
From the P5 that throws a spear until the P20 that throws a spear, on the one hand, at least dead pile yarn I to IV, on the other hand, dead pile yarn V to VIII remains in lining fabric F1 and F2 respectively.In other words, from P5, do not have pile yams to form style between base fabric F1 and F2.
For lower base fabric F2, and from the P5 that throws a spear to the P6 that throws a spear, with jacquard, dead pile yarn V to VIII is remained on meta place.At P7 place of throwing a spear, these dead pile yarns V to VIII wears to position, the end, and interior weft yarn Wi2 is inserted in above these dead pile yarns.At P8, P9 and P10 place of throwing a spear, dead pile yarn V to VIII gets back in their meta.At P11 place of throwing a spear, they wear to position, the end, as throwed a spear in P7.
Therefore, throw a spear between P5 and P12, when the matte from carpet C2, the i.e. direction of Fig. 1 upward arrow H2, in the redness being inserted into P7 and P11 place of throwing a spear, weft yarn Wi2 throws a spear visible between P5 and P11, and in the blueness being inserted into P5 and P9 place of throwing a spear, weft yarn Wi1 is hidden by dead pile yarn V to VIII.In fact, blue interior weft yarn Wi1 is between pad warp thread f2 and dead pile yarn V to VIII.
At P12 place of throwing a spear, dead pile yarn V to VIII gets back to their meta.Throw a spear 13 places they get back to their position, the end, make blue in weft yarn Wi1 be inserted in above them.For the P14 to P16 that throws a spear, dead pile yarn is in their meta, and weft yarn Wi2 in the redness their being covered be inserted in P15 place of throwing a spear, red interior weft yarn Wi2 is covered from the matte of carpet C2.Identical method is repeated to the P17 to P20 that throws a spear.Therefore, throw a spear between P13 and P20, seeing blue interior weft yarn Wi1 only from the matte of carpet C2.
The all dead pile yarn V to VIII being incorporated to base fabric F2 follow the path identical relative to interior weft yarn Wi or style.
Above-mentioned effect is by with substantially identical during the top only having a part of dead pile yarn of warp thread bundle to be positioned at from matte sightless weft yarn Wi.Effectively block interior weft yarn Wi from matte and need at least two dead pile yarn V to VIII.
Equally also be applicable to carpet C1, in carpet C1, in red, weft yarn Wi2 is from the matte of lining fabric F1, with the direction of arrow H1, throw a spear between P4 and P12, and blue interior weft yarn Wi1 throw a spear visible between P14 and P20.The sightless interior weft yarn Wi1 between P5 and P12 and the sightless interior weft yarn Wi2 throwed a spear between P13 and P20 that throws a spear is covered by dead pile yarn I to IV respectively.
In the method, often opening in lining fabric two kinds of Wi1 and Wi2 being used alternatingly interior weft yarn Wi, namely because in every root in weft yarn and two kinds weft yarn Wi1, Wi2 insert outer weft yarn after in succession using, weft yarn in the one therefore inserting given type on every 4th is throwed a spear.
In lining fabric F1, for every root weft yarn with given dent distance, select dead pile yarn I to IV relative to the arrangement of interior weft yarn Wi1 and Wi2 along weft direction.In lining fabric F2, for every root weft yarn with given dent distance, select dead pile yarn V to VIII relative to the arrangement of interior weft yarn Wi1 and Wi2 along weft direction.Those arrangements are variable along the wide cut of the carpet woven by method of the present invention.In other words, the path of the dead pile yarn in lining fabric F1 and F2 is often opened along weft direction from a branch of warp thread to another bundle warp thread change.For given lining fabric F1 or F2, interior weft yarn Wi1 and Wi2 is optionally woven in above or below all dead pile yarns each warp thread is intrafascicular.
The change that dead pile yarn arranges along weft direction is selected by warp thread bundle.Relative to interior weft yarn, several warp thread bundles of contiguous weft direction can have identical arrangement.
Therefore, as shown in Figure 2, the carpet of multiple different sizes can be woven with a loom.On Fig. 2, arrow DA represents warp direction, i.e. the direction of warp thread, and arrow DE represents weft direction, i.e. the direction of weft yarn.Some regions A1 with pile of carpet represents with fork X, and does not have the flat bar shaped of the regional water use of pile to represent.In the example of figure 2, carpet C11 is three meters long along direction DA, and is 2 meters wide along direction DE, and carpet C21 to C24 is 15 meter long, one meter wide separately.Often open carpet and there is the region A that at least one has pile
1the region A of pile is not had with one
0.On Fig. 2, region A
0in light grey area represent from carpet matte can see blue in the area of weft yarn Wi1, and Dark grey area represent can see red in the area of weft yarn Wi2.At the plane place of the line L1 parallel with weft direction, people can see the region A at carpet C11
0in can see blue in weft yarn, and at the region A of carpet C21 and C22
0in can see red in weft yarn.Therefore, the style weft yarn effect that two kinds of carpets that same loom weaves simultaneously obtain can be different, and this is not the situation by art methods.
In the second embodiment of the invention that Fig. 3 represents, the element identical with the first embodiment has identical mark, and no longer describes in detail.Among other, this embodiment comprises and connects warp thread b1, b ' 1, b2, b ' 2, pad warp thread f1, f2, and pile warp I to VIII.
The face that pad warp thread is contrary with pile D1 and D2 uses outer weft yarn Wo, and use warp thread Wi, Wi1 and Wi2 in two kinds of different colours on the matte often opening lining fabric F1 and F2.
Above-mentioned braiding machine is also included in two insertion apparatus of place's insertion two weft yarns of at every turn throwing a spear.As in the first embodiment, the method utilize can between two positions mobile link warp thread and pad warp thread shed open equipment.
In the method, connect warp thread b1 to make to be connected to outer weft yarn Wo with weft yarn Wi1 in the as many blueness of weft yarn Wi2 in redness.As shown in Figure 3, throw a spear between P1 and P20, connect warp thread b1 and make the first, five namely blue interior weft yarn Wi1 are connected to outer weft yarn Wo.This relates to the interior weft yarn Wi1 being inserted in P2, P6, P10, P14 and P18 place of throwing a spear.This identical connection warp thread b1 makes the second, and in the redness being namely inserted in P4, P8, P12, P16 and P20 place of throwing a spear respectively, five interior weft yarn Wi2 of weft yarn are connected to outer weft yarn Wo.
This be equally applicable to connect warp thread b ' 1, this connection warp thread b ' 1 make to be inserted in throw a spear two of P6 and P14 place the first blue in weft yarn Wi1 be connected to outer weft yarn Wo with weft yarn Wi2 in the two the second redness being inserted in P8 and P16 place of throwing a spear.
This is equally applicable to connection warp thread b2 and b ' 2 of lower lining fabric F2.
The fact that every root connects warp thread b1, b ' 1, b2, b ' 2 to make in as many first weft yarn Wi2 in weft yarn Wi1 and second be connected to outer weft yarn Wo has implied regardless of weft pattern, is not producing the region A of pile
0the length of upper all connection warp thread is identical.
Depend on whether interior weft yarn is positioned at the limit above or below dead pile yarn, and this is most important at the Len req of connection yarn, and this may affect the total length of the connection warp thread from identical warp thread bundle.The braiding length difference connected in warp thread can cause some visible disorders.Because often kind connects warp thread and to make in as many first weft yarn Wi2 in weft yarn Wi1 and second be connected to outer weft yarn, this is not true.
In the braid method of Fig. 3, the connection warp thread often opening base fabric is divided into follows eight two groups of throwing a spear repeatedly.Weft yarn is followed four and is throwed a spear repeatedly.
In the 3rd embodiment that Fig. 4 represents, the element identical with the first embodiment has identical mark, and no longer describes in detail.In this embodiment, provide in upper lining fabric F1 four connect warp thread b1, b ' 1, b " 1 and b " ' 1, and provide in lower lining fabric F2 four connect warp thread b2, b ' 2, b " 2 and b " ' 2.
At the first area A corresponding to the P1 to P12 that throws a spear of carpet C1 and C2
1in, produce pile D1 and D2 by pile warp VI.From the P13 that throws a spear, all pile warp I to VIII are dead pile yarn, and are incorporated in lining fabric F1 and F2.
In this embodiment, warp thread b1 to b is connected " ' 1 and b2 to b " each in ' 2 to make in first of equal number weft yarn Wi2 in weft yarn Wi1 and second be connected to outer weft yarn Wo.
Above-mentioned connection warp thread is followed 12 and is throwed a spear repeatedly, and above-mentioned weft yarn is followed four times and throwed a spear repeatedly.
People consider the connection warp thread b2 throwed a spear between P15 and P17.At P15 and P27 place of throwing a spear, connect warp thread b2 and pass below outer weft yarn Wo.At P16 place of throwing a spear, connect warp thread b2 and pass above interior weft yarn Wi2.At P17 place of throwing a spear, connect warp thread b2 and pass above interior weft yarn Wi1.From the P18 that throws a spear to the P26 that throws a spear, connect warp thread b2 and do not pass any in other above weft yarn Wi or below any outer weft yarn Wo.Therefore, throw a spear between P15 and P27 at the outer weft yarn Wo of connection two kinds, connect warp thread b2 and pass in two kinds above weft yarn Wi, the first weft yarn Wi1 at 17 places of namely throwing a spear and the second weft yarn Wi2 at 16 places of throwing a spear.
This is equally applicable to the region A not producing pile
0in all warp thread.
By suitable design section A
1and A
0position, the structure of Fig. 5 can be obtained, wherein formed along the face of the transverse direction of carpet C1 and there are two region A of pile
1, and form the central area A not having pile
0.In this region, weft yarn Wi1 each area visible Z1 in first can be produced.These areas light gray of Z1 in Fig. 5 represents.Weft yarn Wi2 in the second, such as, in the redness in our example, the visible part of weft yarn can produce other area Z2.The Dark grey of these areas in Fig. 5 represents.
As shown in Figure 5, the width of each area Z1 or Z2 measured along weft direction DE can change along warp direction DA.In addition, multiple area Z1 can on weft direction DE between two area Z2, and on warp direction DA between two other area Z2.This be equally applicable to can on weft direction between two area Z1 and on warp direction between two other area Z1
Accompanying drawing 6 to 8 represent the 4th to the 6th embodiment of the present invention in, the present invention's following methods is implemented: at a loom, namely once produce a lining fabric loom on carpet woven.With element identical in the first embodiment, there is identical mark, and no longer describe in detail.
The carpet C2 obtained by the method for Fig. 6 has lining fabric F2 and loop pile D2, and loop pile D2 is passed some pattern parallel Wd inserted that throws a spear by pile warp VI, and the top of interior weft yarn Wi or outer weft yarn Wo is formed.
At P1 place of throwing a spear, by the first color, such as blue interior weft yarn Wi1 is inserted in lining fabric F2, and is inserted in by pattern parallel Wd in the shed open of top.Pile warp VI is through above pattern parallel Wd.At P2 place of throwing a spear, outer weft yarn Wo is inserted in lining fabric F2.At P3 place of throwing a spear, by the second color, red interior weft yarn Wi2 is inserted in lining fabric F2, and is inserted in by pattern weft yarn Wd in the shed open of top.At P4 place of throwing a spear, outer weft yarn Wo is inserted in lining fabric F2.Throw a spear repeatedly according to four, with regard to weft yarn inserts, the P5 that throws a spear is similar to the P1 that throws a spear.
The weft yarn selector with at least three kinds of guiding is required for the insertion apparatus for end shed open.
Region A in the left-hand component being shown in Fig. 6
1in, namely throw a spear between P1 and P4, pile yams VI lining fabric F2 and in subsequent step by removed pattern weft yarn Wd between form style.From P5, connect warp thread b2 with b ' 2, pad warp thread f2 and dead pile yarn V to VIII with show in the first embodiment the same.In other words, throw a spear between P5 and P12, at arrow H
2direction see weft yarn Wi2 in the second only from the matte of carpet C2.Throw a spear between P12 and P20, only having weft yarn in the first, namely blue interior weft yarn Wi1 is visible.
In the embodiment of Fig. 7, often kind connects warp thread b2 or b ' 2 and is not producing the region A of pile
0in there is the path similar to the path of connection warp thread b2 with b ' 2 in the second embodiment.
In the embodiment of Fig. 8, do not producing the region A of pile
0in, connect warp thread b2, b ' 2, b " 2 with b " ' 2 follow the path identical with the 3rd embodiment.
The present invention can have any type with the pile produced in the A1 of first area, i.e. the carpet of cut pile, loop pile or false pearl velvet is implemented.
The area that can obtain the different weft patterns that Fig. 2 and Fig. 5 represents by all embodiments is redistributed.
In the 7th embodiment that Fig. 9 represents, two carpet C1 and C2 weave Face to face, and they comprise lining fabric F1 or F2 and pile D1 or D2 separately.This embodiment is close with the 3rd embodiment, and hereafter the difference between the 3rd embodiment and the 7th embodiment is only described.In the 7th embodiment, use interior weft yarn Wi1, Wi2 and Wi3 that three kinds different, and at the continuous print place of throwing a spear, they are inserted in lining fabric F1 and F2.Such as, people can consider that in first, weft yarn Wi1 is for red, and in second, weft yarn Wi2 is blue, and in the 3rd, weft yarn Wi3 is green.Weft yarn Wi1 in the first is red, in fabric F1, is inserted in the places such as P4, P10, P16 of throwing a spear; In lining fabric F2, be inserted in the places such as P1, P7, P13 of throwing a spear.Similarly, by weft yarn Wi2 in the second blueness, in lining fabric F1, the places such as P5, P11, P17 of throwing a spear are inserted in; In lining fabric F2, be inserted in the places such as P2, P8, P14 of throwing a spear.Finally, weft yarn Wi3 in the third is green, in fabric F1, is inserted in the places such as P6, P12, P18 of throwing a spear; In lining fabric F2, be inserted in the places such as P3, P9, P15 of throwing a spear.
Two connect warp thread and are used for often opening in lining fabric, b1 and b ' 1 namely in lining fabric F1, in b2 and b ' 2 in lining fabric F2.
People consider the connection warp thread b2 throwed a spear between P17 and P29.At P17 and P29 place of throwing a spear, connect warp thread b2 and pass below outer weft yarn Wo.At P19 place of throwing a spear, connect the top that warp thread b2 passes weft yarn Wi1 in first, in first, weft yarn Wi1 is covered by dead pile yarn V and VI.At P20 place of throwing a spear, connect the top that warp thread b2 passes weft yarn Wi2 in second, in second, weft yarn Wi2 is covered by above-mentioned dead pile yarn V and VI.At P21 place of throwing a spear, connect the top that warp thread b2 passes weft yarn Wi3 in the 3rd, in the 3rd, weft yarn Wi3 is covered by dead pile yarn V and VI.From the P22 that throws a spear to the P29 that throws a spear, connect warp thread b2 and do not pass any in other above weft yarn Wi or below any outer weft yarn Wo.Therefore, throw a spear between P17 and P29, at this place, it connects two outer weft yarn Wo, connect warp thread b2 and pass three interior weft yam continuously, an i.e. interior weft yarn of every type, namely in first of P19 place of throwing a spear weft yarn Wi1, in second of P20 place of throwing a spear weft yarn Wi2 and in the 3rd of P21 place of throwing a spear the weft yarn Wi3.
This is equally applicable to region A
0in all other connect warp thread b1, b ' 1 and b ' 1.
Therefore, the embodiment of Fig. 9 can be considered to Fig. 4 use three kinds in the improvement of embodiment of weft yarn.
Fig. 9 illustrate only two dead pile yarn I-II in lining fabric F1 and two other dead pile yarn V and VI in lining fabric F2.In fact, the pile yams with equal number in other embodiment can be used.
The present invention does not limit by the pile yams quantity of each warp thread bundle.Similarly, any amount of connection warp thread can be used.
According to unshowned Alternate embodiments, in using three kinds, the method for weft yarn can be implemented on a loom.In other words, such as can be used for the method characteristic that the similar method of the method for Fig. 8 uses Fig. 9.
In all embodiments, along weft direction, each width of weft pattern area Z1 or Z2 shown in Fig. 5 quantity regulating of weft yarn bundle by using in this area.This quantity can between one and 100.Similarly, the length along each area Z1 or Z2 of warp direction passes through weft yarn quantity term in mutual contiguous visible given color.In other words, style between Fig. 1 overpick P4 and P12 can along warp direction repeatedly, to make weft yarn in a large amount of the second be positioned at the top of dead pile yarn, thus acquisition directly contaminates length (substantive length), an area Z2 of such as several centimetres.
The invention is not restricted to the weft pattern effect based on having weft yarn in different colours.On the contrary, also can consider the interior weft yarn with different-diameter, there is the interior weft yarn of the particular type of different-diameter for rope velvet weft yarn.Can use this, replace the interior weft yarn with different colours, or combine this interior weft yarn.
Weft yarn selector for feeding intake to insertion apparatus can use different weft yarns as required.Particularly, the number of colors of weft pattern design is not limited to two kinds of colors.
In all embodiments, all dead pile yarns of a branch of warp thread are located at not to be had in the area of pile below visible interior weft yarn.They all extend between interior weft yarn and pad warp thread.They also can extend on the back side of base fabric.They also can be divided into first group that extends between interior weft yarn and pad warp thread and second group that extends on the base fabric back side.
The technical characteristic of each embodiment considered above capable of being combined and improvement of the present invention.
Claims (13)
1., for weaving a method at least one piece of carpet, described carpet has and comprises the region (A that at least one has pile (D1, D2)
1) and at least one there is no the region (A of pile
0) lining fabric (F1, F2), wherein:
Described lining fabric is used, on the one hand, pad warp thread (f1, f2), warp thread (b1 is connected, b ' 1, b " 1, b " ' 1, b2, b ' 2, b " 2, b " ' 2) and dead pile yarn (I ~ VIII), and, on the other hand, weft yarn (Wi, Wo) braiding, described weft yarn is inserted between described connection warp thread with insert continually circulation (P1 ~ P36), and the interior weft yarn (Wi) comprised on the matte being inserted in described pad warp thread and the outer weft yarn (Wo) be inserted on the face contrary with described pile of described pad warp thread;
Described warp thread is woven in along weft direction that each is intrafascicular, an intrafascicular described pad warp thread (f1, f2), warp thread (b1 is connected, b ' 1, b " 1, b " ' 1, b2, b ' 2, b " 2, b " ' 2) and with dead pile yarn (I ~ VIII) all through identical dent distance;
Wherein, the region (A of pile is not had at least one of the described lining fabric (F1, F2) of given carpet
0) in and for each warp thread bundle, all described dead pile yarn (I ~ IV; V ~ VIII) remain on respectively in the described lining fabric (F1, F2) of described interior weft yarn (Wi) below or top, and wherein in lining fabric, all described dead pile yarn (I ~ IV of warp thread bundle; V ~ VIII) follow following path, wherein:
Some are throwed a spear, all described dead pile yarn (I ~ IV; V ~ VIII) be placed in described interior weft yarn (Wi) below;
Some other is throwed a spear, at least two dead pile yarn (I ~ IV; V ~ VIII) be placed in the top of described interior weft yarn, and other dead pile yarn is placed in the below of described interior weft yarn; And
Wherein, described interior weft yarn (Wi) the interior weft yarn (Wi1, Wi2, Wi3) that is divided at least two kinds of alternately inweaving in described lining fabric (F1, F2) dissimilar.
2. method according to claim 1, wherein at the described region (A not having pile
0) in, all described dead pile yarn (I ~ IV of each warp thread bundle; V ~ VIII) be optionally placed in above or below described interior weft yarn (Wi).
3. the method according to any one of claim 1 or 2, wherein said dissimilar interior weft yarn (Wi1, Wi2, Wi3) has different colors.
4. method according to claim 1, is not wherein having the region (A of pile
0) in, every root connection warp thread (b1, b ' 1, b " 1, b " ' 1, b2, b ' 2, b " 2, b " ' 2) make the interior weft yarn (Wi1, Wi2, Wi3) of as many every type be connected to described outer weft yarn (Wo).
5. method according to claim 4, is not wherein having the region (A of pile
0) in, every root connection warp thread (b1, b ' 1, b " 1; b " ' 1, b2, b ' 2, b " 2; b " ' 2) extension between the two outer weft yarns (Wo) throwed a spear separately by least twice, and described connection warp thread makes every type interior weft yarn (Wi1, Wi2, Wi3) be connected to this two outer weft yarns (Wo).
6. method according to any one of claim 1 or 2, wherein weaves two pieces of lining fabrics (F1, F2) Face to face, and at the region (A having pile of every block lining fabric
1) in, at least some pile (D1, D2) extends to another lining fabric from a lining fabric.
7. the method according to any one of claim 1 or 2, wherein once weaves one piece of lining fabric (F2), and at least some pile (D2) is obtained by the coil passing pattern weft yarn (Wd) top.
8. the method according to any one of claim 1 or 2, the carpet wherein with different weft yarn effect weaves on the width of weaving loom simultaneously.
9. carpet (C1, C2, C11, C21 ~ C24), has and comprises the region (A that at least one has pile
1) and at least one there is no the region (A of pile
0) lining fabric (F1, F2), wherein said lining fabric is used, on the one hand, pad warp thread (f1, f2), connect warp thread (b1, b ' 1, b " 1, b " ' 1, b2, b ' 2, b " 2; b " ' 2) and dead pile yarn (I ~ VIII), and, on the other hand, weft yarn (Wi, Wo) weaves; Described weft yarn is inserted between described connection warp thread, and the interior weft yarn (Wi) be included on the matte of described pad warp thread and the outer weft yarn (Wo) on the face contrary with described pile of described pad warp thread; There is no the region (A of pile
0) in and along weft direction, described pad warp thread (f1, f2), connect warp thread (b1, b ' 1, b " 1, b " ' 1, b2, b ' 2, b " 2; b " ' 2) and dead pile yarn (I ~ VIII) be woven in comprise pad warp thread (f1, f2), connect warp thread (b1, b ' 1; b " 1, b " ' 1, b2; b ' 2, b " 2, b " ' 2) intrafascicular with the identical warp thread of dead pile yarn (I ~ VIII); Wherein at the described region (A not having pile
0) in, along weft direction (DE), interior weft yarn (Wi) is alternately positioned at below all dead pile yarns (I ~ VIII) top of some warp thread bundles or at least two dead pile yarns of some other warp thread bundle; Wherein said interior weft yarn (Wi) be divided into along warp direction (DA) replace first in weft yarn (Wi2) in weft yarn (Wi1) and second.
10. carpet according to claim 9, wherein said do not have the region of pile to be at least included in the first area (Z1) on the matte of fabric and the second area (Z2) on the matte of described fabric, described first area (Z1), in described first, in weft yarn (Wi1) visible and described second, weft yarn (Wi2) is invisible, described second area (Z2), in described second, in weft yarn (Wi2) visible and described first, weft yarn (Wi1) is invisible.
11. carpets according to claim 10, wherein parallel-oriented with described weft direction (DE) described first area (Z1) and/or the width in described second area (Z2) can change along described warp direction (DA).
12. carpets according to any one of claim 10 and 11, wherein said carpet comprises several first area and the second area (Z1, Z2), at least one first area (Z1) is positioned between two the second areas (Z2) along the direction parallel with described weft direction (DE), and is positioned between two other second area (Z2) along the direction parallel with described warp direction (DA).
13. carpets according to claim 9, the wherein said region (A with pile
1) comprise cut pile, loop pile and/or false pearl velvet.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11306105.5 | 2011-09-06 | ||
| EP11306105.5A EP2568065B1 (en) | 2011-09-06 | 2011-09-06 | Method for weaving a carpet and carpet woven with such a method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102995226A CN102995226A (en) | 2013-03-27 |
| CN102995226B true CN102995226B (en) | 2015-10-28 |
Family
ID=44651565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210328789.4A Active CN102995226B (en) | 2011-09-06 | 2012-09-06 | The method of carpet woven and the carpet with the method braiding |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2568065B1 (en) |
| CN (1) | CN102995226B (en) |
| TR (1) | TR201808546T4 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1020430A3 (en) * | 2011-12-23 | 2013-10-01 | Wiele Michel Van De Nv | METHOD FOR WEAVING A POOL TISSUE WITH POOL-FREE ZONES |
| BE1022393B1 (en) * | 2013-01-10 | 2016-03-21 | Nv Michel Van De Wiele | METHOD FOR WEAVING POOL WOVEN AND METHOD FOR EQUIPING A WEAVING MACHINE |
| EP2894244B1 (en) * | 2014-01-09 | 2018-11-28 | STÄUBLI BAYREUTH GmbH | Method for weaving pile fabrics and pile fabric with shadow cut pile zones |
| EP3192909A1 (en) * | 2016-01-15 | 2017-07-19 | NV Michel van de Wiele | Fabric, in particular carpet, and method of weaving a fabric |
| WO2018228694A1 (en) * | 2017-06-15 | 2018-12-20 | Staubli Bayreuth Gmbh | Weaving machine, method for simultaneously weaving two pile fabrics on such a machine and pile fabric obtainable with such a method |
| EP3702500B1 (en) | 2019-02-26 | 2022-04-06 | STÄUBLI BAYREUTH GmbH | Method for weaving pile fabrics and pile fabric woven with such a method |
| WO2020244720A1 (en) * | 2019-06-03 | 2020-12-10 | Hammer Tæpper A/S | Method for manufacturing a carpet with a carpet pile and a backing and such carpet |
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| GB656845A (en) * | 1947-11-03 | 1951-09-05 | Hugh Mackay And Company Ltd | Improvements in the manufacture of pile carpets, floor rugs and mats |
| US5655573A (en) * | 1993-06-11 | 1997-08-12 | N.V. Michael Van De Wiele | Method for manufacturing a face-to-face pile fabric having weft threads located above one another |
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| EP1746190A1 (en) * | 2005-06-24 | 2007-01-24 | NV Michel van de Wiele | Method for weaving a fabric, fabric woven by means of such a method and weaving machine for weaving such a fabric |
| US20070102057A1 (en) * | 2004-11-04 | 2007-05-10 | Bram Vanderjeugt | Method and device for weaving fabrics provided with zones with floating pile across several weft yarns |
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| LU59917A1 (en) * | 1969-01-24 | 1970-01-28 | ||
| DE19918171B4 (en) | 1999-04-21 | 2005-06-09 | Schönherr Textilmaschinenbau Gmbh | Process for the production of double carpet fabrics |
| EP1655359A1 (en) | 2004-11-06 | 2006-05-10 | Covion Organic Semiconductors GmbH | Organic electroluminescent device |
| BE1016849A3 (en) | 2005-11-10 | 2007-08-07 | Wiele Michel Van De Nv | METHOD FOR WEAVING TISSUES WITH ZONES WITH A RIB STRUCTURE WITH A LARGE VARIATION IN COLOR EFFECTS |
| DE102006013790B3 (en) | 2005-12-24 | 2007-08-02 | Vorwerk & Co. Interholding Gmbh | woven carpet |
-
2011
- 2011-09-06 TR TR2018/08546T patent/TR201808546T4/en unknown
- 2011-09-06 EP EP11306105.5A patent/EP2568065B1/en active Active
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- 2012-09-06 CN CN201210328789.4A patent/CN102995226B/en active Active
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| GB656845A (en) * | 1947-11-03 | 1951-09-05 | Hugh Mackay And Company Ltd | Improvements in the manufacture of pile carpets, floor rugs and mats |
| US5655573A (en) * | 1993-06-11 | 1997-08-12 | N.V. Michael Van De Wiele | Method for manufacturing a face-to-face pile fabric having weft threads located above one another |
| CN1594696A (en) * | 2003-06-21 | 2005-03-16 | 圣豪纺织机械有限公司 | Method of manufacturing a face to face pile fabric on a double-plush loom |
| US20070102057A1 (en) * | 2004-11-04 | 2007-05-10 | Bram Vanderjeugt | Method and device for weaving fabrics provided with zones with floating pile across several weft yarns |
| EP1746190A1 (en) * | 2005-06-24 | 2007-01-24 | NV Michel van de Wiele | Method for weaving a fabric, fabric woven by means of such a method and weaving machine for weaving such a fabric |
| CN101550629A (en) * | 2008-04-03 | 2009-10-07 | 圣豪纺织机械有限公司 | Weaving method to produce a mat and mat obtained through such a method |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2568065B1 (en) | 2018-04-11 |
| CN102995226A (en) | 2013-03-27 |
| EP2568065A1 (en) | 2013-03-13 |
| TR201808546T4 (en) | 2018-07-23 |
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Address after: Bayreuth Patentee after: Tao Tao, Bill, Bayreuth, Limited by Share Ltd Address before: Chemnitz Patentee before: Schoenherr Textilmaschb GmbH |