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CN102837743A - Thermal insulation cover for thermal insulation vehicle and thermal insulation vehicle - Google Patents

Thermal insulation cover for thermal insulation vehicle and thermal insulation vehicle Download PDF

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Publication number
CN102837743A
CN102837743A CN2012103453184A CN201210345318A CN102837743A CN 102837743 A CN102837743 A CN 102837743A CN 2012103453184 A CN2012103453184 A CN 2012103453184A CN 201210345318 A CN201210345318 A CN 201210345318A CN 102837743 A CN102837743 A CN 102837743A
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China
Prior art keywords
thermal insulation
vehicle
skeleton
segment
protection screen
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Granted
Application number
CN2012103453184A
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Chinese (zh)
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CN102837743B (en
Inventor
王选平
范力智
樊洁君
梁宏猛
胡贵平
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Shanxi Taigang Stainless Steel Co Ltd
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Shanxi Taigang Stainless Steel Co Ltd
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Priority to CN201210345318.4A priority Critical patent/CN102837743B/en
Publication of CN102837743A publication Critical patent/CN102837743A/en
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Publication of CN102837743B publication Critical patent/CN102837743B/en
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Abstract

The invention provides a thermal insulation cover for a thermal insulation vehicle and the thermal insulation vehicle. The thermal insulation cover comprises four side walls and a top which is positioned above the side walls, wherein each side wall comprises an inner layer, a framework and an outer layer in sequence; each inner layer comprises a steel plate mesh on the inner side of the framework and a thermal insulation material which is filled between the framework and the steel plate mesh; and each outer layer comprises a steel plate which is positioned on the outer side of the framework and a thermal insulation material which is filled between the framework and the steel plate. The thermal insulation vehicle comprises a bottom frame which is arranged on a vehicle base plate and the thermal insulation cover, wherein a closed space is enclosed by the bottom frame and the thermal insulation cover. The bottom frame comprises steel rails, the thermal insulation material and a steel plate; the steel rails are arranged on the bottom plate of the thermal insulation vehicle at intervals; the thermal insulation material is laid among the steel rails; the steel plate is arranged on the steel rails; and the steel rails are connected with the bottom plate of the thermal insulation vehicle through clamps. According to the thermal insulation cover, the thermal insulation capacity of the vehicle is increased, and the heat loss in a transportation process is reduced when the thermal insulation vehicle is used for transportation.

Description

The insulation vehicle is with heat protection screen and this cash transport van
Technical field
The present invention relates to a kind of heat protection screen and use the cash transport van of this heat protection screen.
Background technology
Cash transport van is to transport the special-use vehicle that needs to keep the temperature goods.These goods need to keep certain temperature, humidity and ventilation condition in the process of transporting, so the car body of cash transport van is equipped with thermal insulation material, and three kinds of performances have refrigeration, are incubated and heat.
Summary of the invention
Technical matters to be solved by this invention is: it is not good to overcome existing thermal-insulating transport vehicle heat insulation effect, and the defective of serious heat loss in transportation provides a kind of insulation vehicle with heat protection screen and this cash transport van, has reduced the waste of heat in the transportation.
The present invention adopts ceramic fiber blanket to replace the warm material of alumina silicate fiber felt as heat protection screen, and sidewall adopts the double-decker that comprises endothecium structure and layer structure around the heat protection screen, has increased the insulating power of vehicle.The present invention adopts the ceramic fiber blanket of filling in expanded metal lath location endothecium structure and the layer structure, prevents that the warm material fragmentation from causing that insulating power descends.
In order to solve the problems of the technologies described above, first technical scheme that the present invention adopts is: a kind of insulation vehicle is used heat protection screen, the top that comprises four sidewalls and be positioned at the sidewall top; Said sidewall comprises internal layer, skeleton and the skin that sets gradually; Said internal layer comprises the expanded metal lath (preferred stainless-steel sheet net) that is positioned at the skeleton inboard, and is filled in the warm material between skeleton and the expanded metal lath; Said skin comprises: be positioned at the steel plate in the skeleton outside, and be filled in the warm material between skeleton and the steel plate.
Aforesaid insulation vehicle is used heat protection screen, and said warm material is a ceramic fiber blanket.
Aforesaid insulation vehicle is used heat protection screen, and said expanded metal lath is through the flat steel bar fixed position; Pass through bolted connection between said skeleton and the expanded metal lath.
Aforesaid insulation vehicle is used heat protection screen, the steel structure that said skeleton is made up of angle steel and steel plate, and angle steel butt joint and the fixing net structure that forms form skeleton at a cancellated side fixation steel plate.
Aforesaid insulation vehicle is used heat protection screen, and said top is a steel plate; The every interval 500-1200mm in said top (preferred 800mm) is provided with reinforcing bar.
First technical scheme that the present invention adopts is: a kind of cash transport van, and this cash transport van comprises the underframe that is arranged on the car bottom plate, and is placed on the aforesaid heat protection screen on the underframe, said underframe and heat protection screen surround enclosure space.
Aforesaid cash transport van, said underframe are included in the rail that is provided with at interval on the cash transport van base plate, are laid on the warm material between rail, are arranged on the steel plate on the rail.
Aforesaid cash transport van, said warm material is a ceramic fiber blanket.
Aforesaid cash transport van; Said rail is connected through clamp with the cash transport van base plate, and said clamp comprises first parallel-segment, the vertical section and second parallel-segment; The two ends of vertical section are connected with second parallel-segment with first parallel-segment respectively, and first parallel-segment and second parallel-segment are extended along opposite direction; The vertical section of clamp is vertical with the plane of vehicle floor, and second parallel-segment and the vehicle floor of clamp are fixed, thus first parallel-segment of clamp rail is fixed, rail is connected in the space that first parallel-segment and vertical section constitute.
Adopt technical scheme of the present invention, have following beneficial effect:
It is on the basis of existing heat protection screen with heat protection screen that the present invention is incubated vehicle, two-layer warm material inside and outside setting up, thus can play good heat insulation effect.In addition; Cash transport van underframe of the present invention increases warm material through vertical steel rail laying, makes cash transport van of the present invention be applied in 900 ℃ of slab transportations; 900 ℃ of slabs still can guarantee the temperature more than 600 ℃ after through 5 hours transportation, guarantee the directly rolling of hot slab.
Description of drawings
Fig. 1 the present invention is incubated the positive TV structure general schematic view of vehicle with heat protection screen;
Fig. 2 the present invention is incubated the structure general schematic view of vehicle with the sidewall skeleton;
The structure general schematic view of Fig. 3 cash transport van underframe of the present invention.
The structure general schematic view of Fig. 4 clamp of the present invention.
The specific embodiment
For fully understanding the present invention's purpose, characteristic and effect,, the present invention is elaborated by following concrete embodiment.
Traditional cash transport van, its heat protection screen is a single layer designs, heat-insulating property is limited.In the steelmaking process, there is certain distance between the factory building of different production processes.Under present cash transport van traffic condition, the continuous casting billet in the steelmaking process is transported to the hot continuous rolling factory building of certain distance, the continuous casting billet transport performance is following:
1) temperature of continuous casting steel billet is about about 400 ℃, can't satisfy 600 ℃ of rolling requirement of hot continuous rolling unit, need melt down heating again, and operation is comparatively complicated, wastes energy.
2) heat-insulation layer of individual layer cash transport van and car body are through bolted connection, and the distortion of bolt or the bolt hole that breaks to form are the roots that heat scatters and disappears.
3) warm material adopts alumina silicate fiber felt, and this material is more crisp, and it is easy to be broken to receive external force.Therefore, when vehicle receives unusual collision, be prone to cause the vehicle insulating power to descend.
4) enclose fine strain of millet under and adopt single angle device mutability.
In sum, need research and development novel heat insulation car, guarantee continuous casting billet from entrucking to the process of unloading, board briquette can reach 600 ℃.
The present invention adopts ceramic fiber blanket to replace the warm material of alumina silicate fiber felt as heat protection screen, and sidewall adopts the double-decker that comprises endothecium structure and layer structure around the heat protection screen, has increased more than the insulating power to 950 ℃ of vehicle.The present invention adopts the ceramic fiber blanket of filling in expanded metal lath location endothecium structure and the layer structure, prevents that the warm material fragmentation from causing that insulating power descends.
As depicted in figs. 1 and 2, a kind of insulation vehicle is used heat protection screen, comprises four sidewalls 1, and the top 2 that is positioned at the sidewall top; Wherein sidewall 1 comprises internal layer, skeleton and the skin that sets gradually; Said internal layer comprises the expanded metal lath that is positioned at the skeleton inboard, and is filled in the warm material between skeleton and the expanded metal lath; Said skin comprises: be positioned at the steel plate (preferred stainless-steel sheet) in the skeleton outside, and be filled in the warm material between skeleton and the steel plate.In this embodiment, therefore the preferred CTS type of steel plate stainless-steel sheet has stronger welding performance.
Said warm material is a ceramic fiber blanket.Ceramic fiber blanket adopts the alumina silicate fibre long filament through the two-side needled technological forming usually, and conventional commercially available ceramic fiber blanket all can be applicable to the present invention, comprises 1260 tapetum fibrosums, 1400 tapetum fibrosums, 1500 tapetum fibrosums and 1600 tapetum fibrosums.The preferred thickness that ceramic fiber blanket of the present invention is used is 40-80mm, more preferably 60mm.Adopt ceramic fiber blanket can increase more than the insulating power to 950 ℃ of heat protection screen.
The present invention carries out the location of internal layer warm material through expanded metal lath.Conventional expanded metal lath material all can be applicable to the present invention, and preferred grid is of a size of the stainless-steel sheet net about 50mm*50mm.Adopt flat steel bar (preferred corrosion-resistant steel flat steel bar) location between expanded metal lath of the present invention and the skeleton, conventional flat steel bar all can be applicable to the present invention, and preferred corrosion-resistant steel flat steel bar vertical and horizontal are arranged according to the distance of 1000mm respectively, carry out the position of fixation steel plate net.Adopt bolted connection to fix between expanded metal lath and the skeleton, increased the inner elastomeric of heat protection screen, guarantee that heat protection screen has shock-absorbing function, cause the broken insulating power that causes of warm material to descend thereby prevent to collide.The present invention adopts stainless steel inner lining to have stronger antioxygenic property, has prolonged the service life of heat protection screen.
In a specific embodiment of the present invention, the steel structure that skeleton is made up of angle steel and steel plate.The angle steel butt joint (more preferably overlaps; Be that the divergent ends part is overlapping) and fixing (preferred riveted joint) formation net structure; Fix (preferred riveted joint) steel plate in a cancellated side; The steel structure that formation is divided into a plurality of area of space is skeleton, and the present invention does not have specific (special) requirements to the number of area of space, can adjust according to the size and the needs of heat protection screen.Enclose fine strain of millet (skeleton bottom) under the heat protection screen and adopt the form of angle steel butt joint (preferred overlap joint), can prevent the thermal loss that the heat protection screen deformation of bottom causes.
In a specific embodiment of the present invention, the outer field steel plate of heat protection screen sidewall adopts steel plate (preferred whole CTS stainless-steel sheet) welded structure, and it is anticorrosion to help vehicle, guarantees the safety performance that uses.
In a specific embodiment of the present invention, the heat protection screen top is a steel plate, the preferred thick stainless-steel sheet of 40-60mm (more preferably 50mm).
In a specific embodiment of the present invention, the every interval 500-1200mm in heat protection screen top (preferred 800mm) is provided with reinforcing bar.This reinforcing bar plays humidification, can satisfy slab and clamp the demand that a people commands the operation lifting.The fixed form of heat protection screen top and sidewall can adopt conventional fixed form, for example adopts the channel-section steel riveted way to fix.
Heat protection screen outer surface of cupular part of the present invention is provided with clamp-type hanger 3, so that the maintenance overhead traveling crane lifting heat protection screen of slab pincers uses, the size of this hanger does not have specific (special) requirements, can satisfy lifting according to practical operation and get final product.Be welded with four overhead traveling crane hangers 4 on the heat protection screen sidewall of the present invention.The size of this hanger does not have specific (special) requirements, can satisfy lifting according to practical operation and get final product, and the hanger of preferred 200mm is not so that use the maintenance overhead traveling crane lifting heat protection screen of slab pincers to use.
As shown in Figure 3, in a specific embodiment of the present invention, the cash transport van underframe is included in the rail that is provided with at interval on the cash transport van base plate, is laid on the warm material between rail, and is arranged on the stainless-steel sheet between the rail web.Steel rail laying on the cash transport van base plate is to strengthen the intensity of cash transport van underframe.Interval between the rail does not have special stipulation, and for example 500-1200mm (preferred 800mm) gets final product.The connection mode of rail and cash transport van base plate adopts the plug-in connection mode; The structure of the clamp that said plug-in connection mode adopts is described below: steel bar (preferred CTS corrosion-resistant steel) is folded into Z font clamp; Promptly as shown in Figure 4, clamp comprises first parallel-segment 51, the vertical section 52 and second parallel-segment 53; The two ends of vertical section 52 are connected with second parallel-segment 53 with first parallel-segment 51 respectively, and first parallel-segment 51 and second parallel-segment 53 are extended along opposite direction.Second parallel-segment 53 and the vehicle floor secure bond (preferred weld) of clamp realize being connected of cash transport van base plate and rail through clamp clamping rail.During specifically with clamp clamping rail; Make the vertical section 52 of clamp vertical with the plane of vehicle floor; Thereby first parallel-segment 51 of clamp is fixed rail; Rail is connected in the space of first parallel-segment 51 and vertical section 52 formations, and according to the size that the size of rail can be regulated clamp, the preferred clamp size of the present invention is 150mm * 100mm * 12mm.
Cash transport van of the present invention is selected conventional coupler and draft gear and bogie truck for use in application process.For example the selection of coupler and draft gear is: adopt action type hitch under the 13A, and ST type energy disperser.The selection of bogie truck is a 80-1 type bogie truck, and adopts 3634 d-axis wheel to (Huashan metallurgical vehicle metallurgy vehicle factory).
Adopt cash transport van of the present invention to have following characteristics with heat protection screen and cash transport van:
1, uses the cash transport van of heat protection screen of the present invention to have good heat-insulating property, can guarantee the rolling quality of steel.
2, can be in steel rolling area decreases post bake operation, reduce consumption coal gas, electricity etc.
3, cash transport van of the present invention has good heat-insulating property, can guarantee to avoid the pollution of transportation heating to environment.
4, on-the-spot spot check personnel can avoid because of high-temperature baking omission equipment, improve the spot check maintenance levels of equipment, guarantee the safe operation of equipment.
5, cash transport van of the present invention has good antiseptic property, can not realize exempting from oil paint coating outside the cover body.Improve cover body, vehicle operation life-span.
The automobile-used heat protection screen of novel heat insulation of the present invention is the double-layer stainless steel insulation construction, in a specific embodiment, and 11 meters of heat protection screen entire length, 2.9 meters of width, 2.2 meters of height.This heat protection screen comprises four sidewalls, and the top that is positioned at the sidewall top.The top is the thick stainless-steel sheet of 50mm, and every interval 800mm is provided with reinforcing bar.Sidewall comprises internal layer, skeleton and the skin that sets gradually.Skeleton is formed by the angle steel butt joint.Internal layer comprises that being positioned at the inboard size of mesh opening of skeleton is the stainless-steel sheet net of 50mm * 50mm; Be filled in 1400 ceramic fiber blankets between skeleton and the stainless-steel sheet net; And the corrosion-resistant steel flat steel bar of fixation steel plate net, wherein, corrosion-resistant steel flat steel bar vertical and horizontal are arranged according to the distance of 1000mm respectively; Fixedly bolted connection is adopted between stainless-steel sheet net and the skeleton in the position of stainless-steel sheet net.Skin comprises: the stainless-steel sheet of integral solder outside skeleton, and be filled in 1400 ceramic fiber blankets between skeleton and the steel plate.Adopt the cash transport van of this heat protection screen to possess the function of clamp and steel rope loading and unloading.The cash transport van that adopts this heat protection screen to make comprises above-mentioned heat protection screen and cash transport van underframe.Wherein, the cash transport van underframe is included in the rail that every interval 800mm is provided with on the cash transport van base plate, is laid on 1400 ceramic fiber blankets between rail, and is arranged on the stainless-steel sheet on the rail.The connection mode of rail and cash transport van base plate adopts the plug-in connection mode, and used clamp structures is as shown in Figure 4, and wherein, the clamp size is 150mm * 100mm * 12mm.Adopt the cash transport van of the invention described above to transport red steel continuous casting billet to 5 hours hot continuous rolling operation times spent, wherein, temperature during red steel continuous casting billet entrucking and the temperature when unloading are as shown in table 1 below.
Table 1
Entrucking temperature ℃ The temperature of unloading ℃
880 740
850 680
880 660
850 720
924 700
Above-mentioned transport temperature shows, this cash transport van can load-carrying 100 tons, and this cash transport van is applied in 900 ℃ of slabs transportations, and 900 ℃ of slabs still can guarantee the temperature more than 600 ℃ after through 5 hours transportation.

Claims (9)

1. an insulation vehicle is used heat protection screen, the top that comprises four sidewalls and be positioned at the sidewall top; It is characterized in that said sidewall comprises internal layer, skeleton and the skin that sets gradually;
Said internal layer comprises the expanded metal lath that is positioned at the skeleton inboard, and is filled in the warm material between skeleton and the expanded metal lath; Said skin comprises: be positioned at the steel plate in the skeleton outside, and be filled in the warm material between skeleton and the steel plate.
2. insulation vehicle according to claim 1 is used heat protection screen, it is characterized in that, said warm material is a ceramic fiber blanket.
3. insulation vehicle according to claim 1 and 2 is used heat protection screen, it is characterized in that, said expanded metal lath is through the flat steel bar fixed position; Pass through bolted connection between said skeleton and the expanded metal lath.
4. use heat protection screen according to each described insulation vehicle of claim 1-3, it is characterized in that, the steel structure that said skeleton is made up of angle steel and steel plate, angle steel butt joint and the fixing net structure that forms form skeleton at a cancellated side fixation steel plate.
5. use heat protection screen according to each described insulation vehicle of claim 1-4, it is characterized in that said top is a steel plate, the every interval 500-1200mm in top is provided with reinforcing bar.
6. a cash transport van is characterized in that, this cash transport van comprises the underframe that is arranged on the car bottom plate, and be arranged on the underframe like each described heat protection screen of claim 1-5, said underframe and heat protection screen surround enclosure space.
7. cash transport van according to claim 6 is characterized in that, said underframe is included in the rail that is provided with at interval on the cash transport van base plate, is laid on the warm material between rail, and is arranged on the steel plate on the rail.
8. cash transport van according to claim 7 is characterized in that said warm material is a ceramic fiber blanket.
9. according to claim 7 or 8 described cash transport vans; It is characterized in that; Said rail is connected through clamp with the cash transport van base plate, and said clamp comprises first parallel-segment, the vertical section and second parallel-segment; The two ends of vertical section are connected with second parallel-segment with first parallel-segment respectively, and first parallel-segment and second parallel-segment are extended along opposite direction; The vertical section of clamp is vertical with the plane of vehicle floor, and second parallel-segment and the vehicle floor of clamp are fixed, thus first parallel-segment of clamp rail is fixed, rail is connected in the space that first parallel-segment and vertical section constitute.
CN201210345318.4A 2012-09-17 2012-09-17 Thermal insulation cover for thermal insulation vehicle and thermal insulation vehicle Active CN102837743B (en)

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CN102837743B CN102837743B (en) 2015-06-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103386918A (en) * 2013-08-07 2013-11-13 山西太钢不锈钢股份有限公司 Movable thermal insulation truck
CN105667607A (en) * 2016-01-15 2016-06-15 郭一新 Efficient heat preservation layer of automobile carriage
CN106766941A (en) * 2017-01-11 2017-05-31 闫银来 A kind of sand goods firing attemperator and its application method
CN110450797A (en) * 2019-08-08 2019-11-15 中车长江车辆有限公司 Steel ingot thermal car
CN116177031A (en) * 2023-03-08 2023-05-30 广西北港新材料有限公司 Stainless steel slab transportation insulation device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2962323A (en) * 1956-01-04 1960-11-29 Clarence E Mcbride Heat insulating enclosure
CN2551374Y (en) * 2002-06-22 2003-05-21 唐山钢铁股份有限公司 Continuous casting blank heat insulation cover
JP2003226268A (en) * 2002-02-07 2003-08-12 Toray Ind Inc Truck parts, and manufacturing method thereof
US20050046214A1 (en) * 2001-08-23 2005-03-03 Chad Nelson Thermal barriers and seals for climate controlled transportation
CN201314434Y (en) * 2008-11-07 2009-09-23 唐伟 Insulating high-strength composite plate
CN101643091A (en) * 2008-08-05 2010-02-10 芜湖中集瑞江汽车有限公司 Semi-trailer for transporting high temperature billet steel
CN202124066U (en) * 2011-06-01 2012-01-25 宝钢集团新疆八一钢铁有限公司 Double-layer heat-insulation type transport trailer for high-temperature goods
CN202344918U (en) * 2011-11-28 2012-07-25 益阳卡斯达尔复合材料有限公司 Framework structure composite board

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2962323A (en) * 1956-01-04 1960-11-29 Clarence E Mcbride Heat insulating enclosure
US20050046214A1 (en) * 2001-08-23 2005-03-03 Chad Nelson Thermal barriers and seals for climate controlled transportation
JP2003226268A (en) * 2002-02-07 2003-08-12 Toray Ind Inc Truck parts, and manufacturing method thereof
CN2551374Y (en) * 2002-06-22 2003-05-21 唐山钢铁股份有限公司 Continuous casting blank heat insulation cover
CN101643091A (en) * 2008-08-05 2010-02-10 芜湖中集瑞江汽车有限公司 Semi-trailer for transporting high temperature billet steel
CN201314434Y (en) * 2008-11-07 2009-09-23 唐伟 Insulating high-strength composite plate
CN202124066U (en) * 2011-06-01 2012-01-25 宝钢集团新疆八一钢铁有限公司 Double-layer heat-insulation type transport trailer for high-temperature goods
CN202344918U (en) * 2011-11-28 2012-07-25 益阳卡斯达尔复合材料有限公司 Framework structure composite board

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103386918A (en) * 2013-08-07 2013-11-13 山西太钢不锈钢股份有限公司 Movable thermal insulation truck
CN105667607A (en) * 2016-01-15 2016-06-15 郭一新 Efficient heat preservation layer of automobile carriage
CN106766941A (en) * 2017-01-11 2017-05-31 闫银来 A kind of sand goods firing attemperator and its application method
CN110450797A (en) * 2019-08-08 2019-11-15 中车长江车辆有限公司 Steel ingot thermal car
CN116177031A (en) * 2023-03-08 2023-05-30 广西北港新材料有限公司 Stainless steel slab transportation insulation device

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Address after: 030003, Shanxi, Taiyuan, pointed lawn area, lawn street, No. 2

Patentee after: Shanxi Taigang Stainless Steel Co.,Ltd.

Address before: 030003 No. 2, sharp lawn, Taiyuan City, Shanxi Province

Patentee before: Shanxi Taigang Stainless Steel Co.,Ltd.