CN102365434B - Exhaust gas purification catalyst heating system - Google Patents
Exhaust gas purification catalyst heating system Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 96
- 238000000746 purification Methods 0.000 title abstract description 53
- 238000010438 heat treatment Methods 0.000 title description 2
- 239000000446 fuel Substances 0.000 claims abstract description 154
- 238000002485 combustion reaction Methods 0.000 claims description 35
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 239000002912 waste gas Substances 0.000 claims 5
- 238000007599 discharging Methods 0.000 claims 1
- 239000000779 smoke Substances 0.000 abstract description 17
- 239000007789 gas Substances 0.000 description 90
- 238000000034 method Methods 0.000 description 23
- 230000002093 peripheral effect Effects 0.000 description 11
- 239000000567 combustion gas Substances 0.000 description 8
- 238000006722 reduction reaction Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000002407 reforming Methods 0.000 description 5
- 230000004913 activation Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2033—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using a fuel burner or introducing fuel into exhaust duct
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/18—Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2240/00—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
- F01N2240/14—Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a fuel burner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
- F01N2560/06—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/03—Adding substances to exhaust gases the substance being hydrocarbons, e.g. engine fuel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
本发明提供一种在需要排气净化催化剂升温时使向流过排气通路的废气添加的燃料进行燃烧的升温系统中,能够减少烟的产生量的技术。在需要排气净化催化剂(4)升温时,执行使经由旁通通路(7)而绕过涡轮(6b)的废气流入到排气净化催化剂(4)中的旁通控制,并且执行使燃料添加阀(9)向从涡轮(6b)流出的废气添加燃料,同时使电热塞(10)对添加燃料进行点火的燃料点火控制。
The present invention provides a technology capable of reducing the amount of smoke generated in a temperature raising system that burns fuel added to exhaust gas flowing through an exhaust passage when the temperature of an exhaust purification catalyst needs to be raised. When the temperature of the exhaust purification catalyst (4) needs to be raised, bypass control is performed to cause the exhaust gas that bypasses the turbine (6b) to flow into the exhaust purification catalyst (4) via the bypass passage (7), and to perform fuel addition The valve (9) adds fuel to the exhaust gas flowing out of the turbine (6b) while causing the glow plug (10) to ignite the added fuel for fuel ignition control.
Description
技术领域 technical field
本发明涉及对内燃机的废气进行净化的排气净化催化剂的升温系统。The present invention relates to a temperature raising system of an exhaust purification catalyst for purifying exhaust gas of an internal combustion engine.
背景技术 Background technique
作为使内燃机的排气净化催化剂升温的技术,可执行使流入排气净化催化剂的废气的温度上升的操作。专利文献1中公开了一种向具备燃料添加阀以及点火装置的燃烧式加热器导入外部气体,并将外部气体与燃料的混合气体燃烧后的燃烧气体导向排气净化催化剂的技术。As a technique for raising the temperature of the exhaust purification catalyst of the internal combustion engine, an operation of raising the temperature of exhaust gas flowing into the exhaust purification catalyst may be performed. Patent Document 1 discloses a technique in which outside air is introduced into a combustion heater equipped with a fuel addition valve and an ignition device, and a combustion gas obtained by burning a mixture of outside air and fuel is guided to an exhaust purification catalyst.
专利文献1:特开2002-47922号公报Patent Document 1: JP-A-2002-47922
但是,在如上述现有技术那样向燃烧式加热器导入外部气体的升温系统中,会导致其构造变得复杂。与此相对,在比排气净化催化剂靠上游的排气通路中配置燃料添加阀以及点火装置,对从燃料添加阀向废气添加的燃料进行点火以便使燃料燃烧的方法对升温系统的小型化十分有效。但是,该情况下,被添加了添加燃料的混合气体的温度越高,添加燃料在燃烧时的燃烧气体温度就越高。因此,当该混合气体的温度过高时,会导致产生大量的烟,存在排气喷射(emission)发生恶化的可能性。However, in a heating system that introduces external air into a combustion heater as in the above-mentioned prior art, the structure becomes complicated. On the other hand, the method of arranging a fuel addition valve and an ignition device in the exhaust passage upstream of the exhaust purification catalyst, and igniting the fuel added to the exhaust gas from the fuel addition valve so as to burn the fuel is very important for downsizing the temperature raising system. efficient. However, in this case, the higher the temperature of the air-fuel mixture to which the additional fuel is added, the higher the temperature of the combustion gas when the additional fuel is burned. Therefore, when the temperature of the air-fuel mixture is too high, a large amount of smoke may be generated and exhaust emission may be deteriorated.
发明内容 Contents of the invention
本发明鉴于上述实际情况而提出,其目的在于,提供一种在需要排气净化催化剂升温时使在流过排气通路的废气中添加的燃料进行燃烧的升温系统中,能够减少烟的产生量的技术。The present invention has been made in view of the above-mentioned actual situation, and its object is to provide a temperature raising system that can reduce the amount of smoke generated in a temperature raising system that burns fuel added to the exhaust gas flowing through the exhaust passage when the temperature of the exhaust purification catalyst needs to be raised. Technology.
为了实现上述目的,本发明涉及的排气净化催化剂的升温系统采用了以下的方案。In order to achieve the above object, the temperature raising system of the exhaust purification catalyst according to the present invention adopts the following means.
即,具备:涡轮,其设置在内燃机的排气通路;排气净化催化剂,其设置在上述排气通路中的比上述涡轮靠下游侧的部分;旁通通路,其将上述排气通路中的上述涡轮与上述排气净化催化剂之间的部分和比该涡轮靠上游侧的部分连接起来;燃料添加阀,其设置在上述排气通路中的、上述排气通路与上述旁通通路连接的下游侧连接部与上述涡轮之间的部分,用于对流过排气通路的废气添加燃料;点火装置,其设置在上述排气通路中的上述下游侧连接部与上述涡轮之间的部分,用于对利用上述燃料添加阀添加的添加燃料点火;第1升温控制机构,在需要上述排气净化催化剂升温时,该第1升温控制机构使经由上述旁通通路而绕过上述涡轮的废气流入到上述排气净化催化剂中;以及第2升温控制机构,在需要上述排气净化催化剂升温时,该第2升温控制机构执行燃料点火控制,其中,燃料点火控制是使上述燃料添加阀对从上述涡轮流出的废气添加燃料,并且使上述点火装置对添加燃料进行点火的控制。That is, a turbine is provided in an exhaust passage of the internal combustion engine; an exhaust purification catalyst is provided in a portion of the exhaust passage on the downstream side of the turbine; a bypass passage connects the exhaust passage to the exhaust passage. A portion between the turbine and the exhaust purification catalyst is connected to a portion upstream of the turbine; and a fuel addition valve is provided downstream of the exhaust passage where the exhaust passage is connected to the bypass passage. The part between the side connection part and the above-mentioned turbine is used to add fuel to the exhaust gas flowing through the exhaust passage; The additional fuel added by the fuel addition valve is ignited; the first temperature increase control means, when the temperature of the exhaust purification catalyst needs to be increased, the first temperature increase control means makes the exhaust gas bypassing the turbine through the bypass passage flow into the In the exhaust purification catalyst; and a second temperature increase control means, when the temperature increase of the exhaust purification catalyst needs to be increased, the second temperature increase control means executes fuel ignition control, wherein the fuel ignition control is to make the fuel addition valve pair flow out from the turbine Add fuel to the exhaust gas, and make the ignition device ignite the added fuel.
在上述构成中,从内燃机排出的废气的一部分流入旁通通路,其余的流入涡轮。流入涡轮的废气的能量的一部分因对吸气进行增压而被消耗掉。因此,流出涡轮后的废气的温度比流入前降低。In the above configuration, part of the exhaust gas discharged from the internal combustion engine flows into the bypass passage, and the rest flows into the turbine. Part of the energy of the exhaust gas flowing into the turbine is consumed by supercharging the intake air. Therefore, the temperature of the exhaust gas after flowing out of the turbine is lower than that before flowing in.
另一方面,由于流入旁通通路的废气会绕过涡轮,所以在维持在高温的状态下被导入到排气净化催化剂中。在本发明中,在需要排气净化催化剂升温时,通过使经由旁通通路而绕过涡轮的高温废气流入到排气净化催化剂中,能够使排气净化催化剂高效地升温。因此,能够适当降低燃料点火控制中的燃料添加量,从而能够减少烟的产生量。On the other hand, since the exhaust gas flowing into the bypass passage bypasses the turbine, it is introduced into the exhaust purification catalyst while maintaining a high temperature. In the present invention, when the temperature of the exhaust purification catalyst needs to be raised, the exhaust purification catalyst can be efficiently raised in temperature by allowing the high-temperature exhaust gas bypassing the turbine through the bypass passage to flow into the exhaust purification catalyst. Therefore, the amount of fuel added in the fuel ignition control can be appropriately reduced, and the amount of smoke generated can be reduced.
另外,燃料添加阀及点火装置都被设置在排气通路中的涡轮与下游侧连接部之间的部分。“下游侧连接部”是指排气通路中的排气通路与旁通通路连接的连接部中、比涡轮位于下游侧的连接部。这样,通过将燃料添加阀以及点火装置配置得比涡轮靠下游侧,能够适当降低燃料点火控制时的燃料气体温度,由此能够抑制烟的产生。In addition, both the fuel addition valve and the ignition device are provided in a portion of the exhaust passage between the turbine and the downstream connection portion. The "downstream connection part" refers to a connection part located downstream of the turbine among the connection parts between the exhaust passage and the bypass passage among the exhaust passages. As described above, by arranging the fuel addition valve and the ignition device on the downstream side of the turbine, the temperature of the fuel gas during fuel ignition control can be appropriately lowered, thereby suppressing the generation of smoke.
另外,也可以是:上述构成的升温系统还具备流入比率变更装置,该流入比率变更装置能够对旁通流入比率和涡轮流入比率进行变更,其中,该旁通流入比率是流入到上述旁通通路的废气量与从上述内燃机排出的所有废气量的比率,该涡轮流入比率是流入到上述涡轮的废气量与该所有废气量的比率。而且,也可以是:上述第1升温控制机构控制上述流入比率变更装置来使得执行燃料点火控制时的涡轮流入比率比旁通流入比率大,并且控制该流入比率变更装置来使得执行燃料点火控制后的旁通流入比率比涡轮流入比率大。In addition, the temperature raising system having the above configuration may further include an inflow ratio changing device capable of changing the bypass inflow ratio and the turbine inflow ratio, wherein the bypass inflow ratio is the amount of water flowing into the bypass passage. The turbine inflow ratio is the ratio of the amount of exhaust gas flowing into the turbine to the total amount of exhaust gas. Furthermore, the first temperature increase control means may control the inflow ratio changing device so that the turbine inflow ratio is larger than the bypass inflow ratio when the fuel ignition control is executed, and the inflow ratio changing device may be controlled so that after the fuel ignition control is executed, The bypass inflow ratio is larger than the turbine inflow ratio.
由此,在执行燃料点火控制时,由于单位时间通过点火装置的废气量增加,所以能够更可靠地降低燃料点火控制中的燃烧气体温度。另一方面,在执行燃料点火控制后,能够对排气净化催化剂更大量地导入绕过涡轮的高温废气。由此,即使在燃料点火控制的执行结束之后,也能够继续使排气净化催化剂升温。As a result, when the fuel ignition control is executed, since the amount of exhaust gas passing through the ignition device per unit time increases, the temperature of the combustion gas during the fuel ignition control can be lowered more reliably. On the other hand, after execution of the fuel ignition control, a larger amount of high-temperature exhaust gas bypassing the turbine can be introduced to the exhaust purification catalyst. Thereby, even after the execution of the fuel ignition control is completed, it is possible to continue raising the temperature of the exhaust purification catalyst.
此外,本发明中的用于解决课题的方案能够尽可能地组合使用。In addition, means for solving the problems in the present invention can be used in combination as much as possible.
根据本发明,能够提供一种在需要排气净化催化剂升温时使向流过排气通路的废气添加的燃料燃烧的升温系统中,能够减少烟的产生量的技术。According to the present invention, it is possible to provide a technique capable of reducing the amount of smoke generated in a temperature raising system that burns fuel added to exhaust gas flowing through an exhaust passage when the temperature of an exhaust purification catalyst needs to be raised.
附图说明 Description of drawings
图1是表示实施例1中的排气净化催化剂的升温系统被应用的内燃机以及其吸排气系统的概略结构的图。1 is a diagram showing a schematic configuration of an internal combustion engine to which a temperature raising system for an exhaust purification catalyst in Embodiment 1 is applied and an intake and exhaust system thereof.
图2是例示燃料点火控制时的电热塞(glow)周边气体温度TGg与烟产生量Qsm之间的关系的图。FIG. 2 is a graph illustrating a relationship between a glow plug (glow) peripheral gas temperature TGg and a smoke generation amount Qsm during fuel ignition control.
图3是例示旁通控制时的流入气体温度TGc与燃料点火控制时的需要燃料添加量Fur之间的关系的映射图(map)。3 is a map illustrating the relationship between the inflow gas temperature TGc during bypass control and the required fuel addition amount Fur during fuel ignition control.
图4是表示第1升温处理程序的流程图。Fig. 4 is a flowchart showing a first temperature raising processing routine.
图5是表示第2升温处理程序的流程图。Fig. 5 is a flowchart showing a second temperature raising processing routine.
图6是表示第3升温处理程序的流程图。Fig. 6 is a flowchart showing a third temperature raising processing routine.
图7是表示了实施例4中的排气净化催化剂的升温系统被应用的内燃机以及其吸排气系统的概略结构的图。7 is a diagram showing a schematic configuration of an internal combustion engine to which a temperature raising system for an exhaust purification catalyst in Embodiment 4 is applied and an intake and exhaust system thereof.
图8是表示第4升温处理程序的流程图Fig. 8 is a flow chart showing a fourth temperature raising process routine
具体实施方式 Detailed ways
以下参照附图,对用于实施本发明的方式举例进行详细说明。其中,本实施方式中记载的构成要素的尺寸、材质、形状、其相对配置等只要没有特别的明确记载,便不将发明的技术范围仅限定为它们。以下,对本发明涉及的内燃机的排气系统的具体实施例进行说明。Hereinafter, referring to the drawings, examples of modes for implementing the present invention will be described in detail. However, unless otherwise specified, the technical scope of the invention is not limited to the dimensions, materials, shapes, relative arrangements, and the like of the components described in the present embodiment. Hereinafter, specific examples of the exhaust system of the internal combustion engine according to the present invention will be described.
<实施例1><Example 1>
图1是表示本实施例中的排气净化催化剂的升温系统被应用的内燃机以及其吸排气系统的概略结构的图。内燃机1是车辆驱动用的柴油发动机。FIG. 1 is a diagram showing a schematic configuration of an internal combustion engine to which a temperature raising system of an exhaust gas purification catalyst is applied and its intake and exhaust system in this embodiment. The internal combustion engine 1 is a diesel engine for driving a vehicle.
内燃机1上连接有吸气通路2以及排气通路3。吸气通路2中设置有涡轮增压机6的压缩机6a。排气通路3中设置有涡轮增压机6的涡轮6b。在排气通路3中的比涡轮6b靠下游侧设置有排气净化催化剂4。An
作为本实施例中的排气净化催化剂4,采用了对吸留还原型NOx催化剂(以下称为“NOx催化剂”)进行担载,并且将排气中的煤等微粒氧化/除去的DPNR(Diesel Particulate NOx Reduction)催化剂。这里,NOx催化剂具有当周围气氛为高氧浓度状态时对排气中所含有的NOx进行吸留,当周围气氛为低氧浓度状态、且存在还原成分时,将被吸留的NOx还原的功能。另外,作为该排气净化催化剂4,也可以采用不具有NOx吸留能力的选择还原型NOx催化剂或三元催化剂等其他催化剂。As the exhaust purification catalyst 4 in this embodiment, a DPNR (Diesel NOx catalyst) that supports an occlusion-reduction NOx catalyst (hereinafter referred to as "NOx catalyst") and oxidizes/removes fine particles such as coal in exhaust gas is used. Particulate NOx Reduction) catalyst. Here, the NOx catalyst has the function of storing NOx contained in the exhaust gas when the surrounding atmosphere is in a state of high oxygen concentration, and reducing the stored NOx when the surrounding atmosphere is in a state of low oxygen concentration and reducing components exist. . In addition, as the exhaust purification catalyst 4 , other catalysts such as selective reduction NOx catalysts or three-way catalysts having no NOx storage capacity may be used.
排气通路3中的涡轮6b及排气净化催化剂4之间的部分、与比涡轮6b靠上游侧的部分通过旁通通路7而连接。而且,在旁通通路7中设置有能够对该旁通通路7中的废气的流路截面积进行调节的旁通阀8。当旁通阀8的开度被变更时,通过旁通通路7的废气量会发生变化。因此,通过变更旁通阀8的开度,能够改变从内燃机1排出的所有废气量中流入到旁通通路7的废气量的比率、即旁通流入比率Rbp、和该所有废气量中流入到涡轮6b的废气量的比率、即涡轮流入比率Rtb。本实施例中的旁通阀8对应于本发明中的流入比率变更装置。A portion of the
将排气通路3与旁通通路7的连接部中比涡轮6b位于上游侧的连接部称为“旁通分支部3a”,将比涡轮6b位于下游侧的连接部称为“旁通合流部3b”。在旁通流入比率Rbp与涡轮流入比率Rtb相等的情况下,旁通分支部3a中向涡轮6b侧流入的废气量、与向旁通通路7侧流入的废气量正好相等。其中,旁通流入比率Rbp以及涡轮流入比率Rtb之和总为1。Among the connecting parts between the
本实施例中,在排气通路3中的涡轮6b与旁通合流部3b之间的部分,设置有向从涡轮6b流出的废气添加燃料的燃料添加阀9。而且,在排气通路3中的燃料添加阀9与旁通合流部3b之间的部分,设置有基于来自电池(省略图示)的电力供给而发热,并对从燃料添加阀9添加的燃料进行点火的电热塞(glow plug)10。在本实施例中,电热塞10对应于本发明中的点火装置。而旁通合流部3b对应于本发明中的“下游侧连接部”。In the present embodiment, a
在排气通路3中的旁通合流部3b与排气净化催化剂4之间的部分、排气通路3中的电热塞10的周边部分、以及旁通通路7中的旁通阀8与旁通分支部3a之间的部分,分别设置有输出与废气的温度对应的电信号的第1温度传感器11、第2温度传感器12、第3温度传感器13。The part between the
与内燃机1并列设置有用于对该内燃机1进行控制的电子控制单元(ECU:Electronic Control Unit)15。该ECU15根据内燃机1的运转条件、驾驶员的要求来控制内燃机1的运转状态等。而且,在ECU15上除了连接有第1温度传感器11~第3温度传感器13之外,还通过电气布线连接有对内燃机1的运转状态进行检测的各种传感器(检测内燃机转速的曲柄位置传感器、检测加速器开度的加速器位置传感器、对流过吸气通路2的空气量进行测定的气流测量仪等),它们的输出信号被输入给ECU15。另外,ECU15上除了连接有旁通阀8、燃料添加阀9、电热塞10之外,还借助电气布线连接有将用于内燃机燃烧的燃料直接喷射到汽缸内的缸内燃料喷射阀(省略图示),由ECU15对这些部件进行控制。An electronic control unit (ECU: Electronic Control Unit) 15 for controlling the internal combustion engine 1 is provided in parallel with the internal combustion engine 1 . The
在需要排气净化催化剂4升温时,ECU15实施使该排气净化催化剂4的温度(以下称为“催化剂温度”)TC上升的升温处理。本实施例的升温处理是通过使流入到排气净化催化剂4的废气的温度(以下称为“流入气体温度”)TGc上升来使催化剂温度TC上升到升温目标温度TCt的处理。这里,升温目标温度TCt是指实施升温处理时的排气净化催化剂4的目标温度,例如可以采用对排气净化催化剂4的活性温度追加了规定的宽裕量的温度作为升温目标温度TCt。另外,关于排气净化催化剂4的升温需要,可以在催化剂温度TC比排气净化催化剂4的活性温度低时产生。When it is necessary to raise the temperature of the exhaust purification catalyst 4 , the
在升温处理中,ECU15通过从燃料添加阀9向废气添加燃料,并且向电热塞10通电,来执行向添加燃料进行点火的控制(以下称为“燃料点火控制”)。根据该燃料点火控制,由于流入气体温度TGc由于添加燃料的燃烧而上升,所以能够使催化剂温度TC恰当地上升。其中,本说明书中的“添加燃料”这一用语是指从燃料添加阀9向废气添加的燃料,与为了使内燃机燃烧而从配置于各汽缸中的缸内燃料喷射阀喷射的燃料相区别使用。In the temperature raising process, the
这里,在其他条件相等的情况下,由于燃料点火控制中的燃料添加量越多,流入气体温度TGc的上升量越增加,所以催化剂温度TC的上升量也增加。但是,如果燃料点火控制中的燃料添加量变多,则添加燃料在燃烧时的燃烧气体温度会变高,从而导致烟产生量增加。Here, when other conditions are equal, the amount of increase in the inflow gas temperature TGc increases as the amount of fuel added in the fuel ignition control increases, so the amount of increase in the catalyst temperature TC also increases. However, if the amount of fuel added in the fuel ignition control increases, the temperature of the combustion gas during combustion of the added fuel will increase, resulting in an increase in the amount of smoke generated.
图2是对燃料点火控制时的电热塞周边气体温度TGg与烟产生量Qsm之间的关系进行例示的图。“电热塞周边气体温度TGg”是在电热塞10的周边流动的废气的温度。在其他条件相等的情况下,电热塞周边气体温度TGg越高,添加燃料在燃烧时的燃烧气体温度变得越高。因此,具有电热塞周边气体温度TGg越高,燃料点火控制中的烟产生量Qsm就越增大的趋势。FIG. 2 is a diagram illustrating an example of the relationship between the glow plug peripheral gas temperature TGg and the smoke generation amount Qsm during fuel ignition control. The “gas temperature TGg around the glow plug” is the temperature of the exhaust gas flowing around the
鉴于此,在升温处理中,在实现燃料点火控制中的烟产生量Qsm降低的同时,使排气净化催化剂4升温。具体而言,ECU15与燃料点火控制一并执行通过将旁通阀8开阀,使绕过涡轮6b的高温废气经由旁通通路7向排气净化催化剂4流入的控制(以下称为“旁通控制”)。In view of this, in the temperature raising process, the temperature of the exhaust purification catalyst 4 is raised while reducing the smoke generation amount Qsm in the fuel ignition control. Specifically, the
如果执行旁通控制,则从内燃机1排出的废气的一部分从旁通分支部3a向旁通通路7流入,剩余的废气向涡轮6b流入。在涡轮6b的内部设置有被可旋转地轴支承的涡轮叶片(省略图示),该涡轮叶片基于向涡轮6b流入而来的废气的能量而旋转。涡轮叶片的旋转扭矩被传递给在压缩机6a内部被自由旋转地轴支承的压缩机叶片(省略图示),从而流入到压缩机6a的空气被压缩。即,如果废气流入到涡轮6b,则其能量的一部分由于对吸气进行增压而被消耗掉。因此,涡轮6b流出后的废气的温度比流入前降低。When the bypass control is executed, part of the exhaust gas discharged from the internal combustion engine 1 flows into the bypass passage 7 from the
另一方面,旁通控制中经由旁通通路7的废气绕过涡轮6b,以被维持为高温的状态向排气净化催化剂4导入。图3是对旁通控制时的流入气体温度TGc与燃料点火控制中被需要的燃料添加量(以下称为“需要燃料添加量”)Fur之间的关系进行例示的映射图。这里,旁通控制时的旁通流入比率Rbp越高,流入气体温度TGc越上升,催化剂温度TC越接近升温目标温度TCt。因此,旁通控制时的旁通流入比率Rbp越高,燃料点火控制中的需要燃料添加量Fur就越降低。On the other hand, during the bypass control, the exhaust gas passing through the bypass passage 7 bypasses the
ECU15在燃料点火控制之前执行旁通控制。在旁通控制中,ECU15调节旁通阀8的开度,以使旁通流入比率Rbp至少比涡轮流入比率Rtb大(即成为比0.5大的值)。其结果,可促进旁通控制中的流入气体温度TGc的上升、以及燃料点火控制中的需要燃料添加量FUr的降低。因此,燃料点火控制的燃烧气体温度下降,从而减少烟产生量Qsm。The
另外,在本实施例中,燃料添加阀9以及电热塞10被配置在排气通路3中的涡轮6b与旁通合流部3b之间。根据这样的升温系统,与将燃料添加阀9以及电热塞10配置在涡轮6b的上游侧的系统相比,能够使燃料点火控制时的电热塞周边气体温度TGg显著地降低。由此,由于燃料点火控制中的燃烧气体温度变低,所以能够减少烟产生量Qsm。In addition, in the present embodiment, the
以下,参照图4所示的流程图,说明针对排气净化催化剂4的升温处理的具体内容。图4是表示第1升温处理程序的流程图。本程序被预先存储在ECU15中,是每隔规定时间被反复执行的程序。在本实施例中,执行本程序的ECU15相当于本发明中的第1升温控制机构以及第2升温控制机构。Hereinafter, specific contents of the temperature raising process for the exhaust purification catalyst 4 will be described with reference to the flowchart shown in FIG. 4 . Fig. 4 is a flowchart showing a first temperature raising processing routine. This program is stored in
当本程序被执行时,首先在S101中,ECU15判断有没有对排气净化催化剂4的升温需要。具体而言,根据第1温度传感器11的输出信号来推定催化剂温度TC,在该推定温度比排气净化催化剂4(NOx催化剂)的活性温度低的情况下,判断为有升温需要。在本步骤中,当判断为有升温需要时,由于判断为需要实施对排气净化催化剂4的升温处理,所以进入到步骤S102。另一方面,在判断为没有对排气净化催化剂4的升温需要时,ECU15暂时跳出本程序。When this routine is executed, first, in S101 , the
在步骤S102中,ECU15执行旁通控制。具体而言,ECU15根据图3所示的映射图计算出旁通控制中的旁通流入比率Rbp的目标值,使得需要燃料添加量Fur不超过上限燃料添加量FUlm。该上限燃料添加量FUlm是为了将燃料点火控制时的烟产生量Qsm抑制在允许范围内而预先设定的燃料添加量的上限值,可以根据实验等经验规律而预先设定。然后,ECU15控制旁通阀8的开度,以使旁通流入比率Rbp成为计算出的目标值。例如,为了尽量增加旁通控制时的旁通流入比率Rbp,也可以使旁通阀8的开度增加到全开开度(最大开度)。由此,能够尽量促进旁通控制中的流入气体温度TGc的上升、以及燃料点火控制中的需要燃料添加量FUr的减少。ECU15在本步骤的处理结束后,进入到步骤S103。In step S102,
在步骤S103中,ECU15将旁通控制中的旁通流入比率Rbp代入到图3所示的映射图中。然后,ECU15读出与旁通流入比率Rbp对应的需要燃料添加量FUr,计算出在燃料点火控制中使燃料添加阀9添加的燃料添加量。在接下来的步骤S104中,ECU15执行燃料点火控制。即,ECU15使燃料添加阀9向流出涡轮6b后的低温废气添加燃料。此时的燃料添加量只要是在步骤S103中计算出的值即可。然后,在与燃料添加阀9添加的燃料混合后的混合气体到达电热塞10附近的时机,ECU15使电热塞10点火。其结果,流入气体温度TGc由于添加燃料燃烧而进一步上升,使得催化剂温度TC上升到升温目标温度TCt。ECU15在本步骤的处理结束后,暂时跳出本程序。In step S103 , the
综上所述,根据本实施例中的排气净化催化剂的升温系统,当在燃料点火控制中使添加燃料燃烧时,能够减少烟的产生。As described above, according to the temperature raising system of the exhaust gas purification catalyst in the present embodiment, when the additional fuel is combusted in the fuel ignition control, it is possible to reduce the generation of smoke.
<实施例2><Example 2>
接下来,对本发明的实施方式中的第2实施例进行说明。可应用本实施例中的升温系统的内燃机以及其吸排气系统的概略结构与图1所示的构成相同。以下,以本实施例的升温系统中的特征部分为中心进行说明。在本实施例中,控制旁通阀8使得执行燃料点火控制时的涡轮流入比率Rtb比旁通流入比率Rbp大,并且控制旁通阀8使得燃料点火控制执行后的旁通流入比率Rbp比涡轮流入比率Rtb大。Next, a second example among the embodiments of the present invention will be described. The schematic structure of the internal combustion engine and its intake and exhaust system to which the temperature raising system in this embodiment is applied is the same as that shown in FIG. 1 . Hereinafter, a description will be given centering on the characteristic parts of the temperature raising system of the present embodiment. In this embodiment, the
图5是表示第2升温处理程序的流程图。本程序被预先存储在ECU15中,是每隔规定时间被重复执行的程序。在本实施例中,执行本程序的ECU15相当于本发明中的第1升温控制机构以及第2升温控制机构。在本程序中,通过对执行与图4相同处理的步骤赋予相同的参照编号而省略其说明。Fig. 5 is a flowchart showing a second temperature raising processing routine. This program is stored in
在步骤S201中,ECU15使旁通阀8向闭阀方向动作到点火控制时目标开度Diga。点火控制时目标开度Diga是涡轮流入比率Rtb比旁通流入比率Rbp大那样的开度。如果使旁通阀8的开度从旁通控制时的开度减少到点火控制时目标开度Diga,则单位时间通过电热塞10的废气量(以下称为“电热塞通过气体量”)增加。例如,可以采用0来作为点火控制时目标开度Diga。此时,旁通阀8完全闭阀,旁通通路7的流路剖面积为0。其结果,旁通流入比率Rbp变为0,涡轮流入比率Rtb变为1。In step S201, the
在接下来的步骤S104中,ECU15执行燃料点火控制。即,由于在和旁通控制时相比电热塞通过气体量增加的状态下执行燃料点火控制,所以在电热塞10周边流动的废气的热容量增大。其结果,燃料点火控制中的燃烧气体温度降低,可减少烟产生量Qsm。另外,如果使电热塞通过气体量增加,则由于燃烧点火控制时被消耗的氧量变多,所以能够恰当地抑制烟的产生。In the next step S104, the
ECU15在步骤S202中,使旁通阀8向开阀方向动作到点火控制后目标开度Digb。该点火控制后目标开度Digb是燃料点火控制执行后的旁通阀8的目标开度,是能够使旁通流入比率Rbp比涡轮流入比率Rtb大的开度。因此,点火控制后目标开度Digb与点火控制时目标开度Diga相比,被设定为开启侧的开度(Diga<Digb)。通过本实施例中的升温处理,使旁通流入比率Rbp比燃料点火控制时增加。由此,能够使被维持为高温的更多废气流入到排气净化催化剂4,能够进一步促进排气净化催化剂4的升温。ECU15在本步骤的处理结束后,暂时跳出本程序。In step S202, the
<实施例3><Example 3>
接下来,对本发明的实施方式中的第3实施例进行说明。可应用本实施例中的升温系统的内燃机以及其吸排气系统的概略结构与图1所示的构成相同。图6是表示第3升温处理程序的流程图。本程序被预先存储在ECU15中,是每隔规定时间被重复执行的程序。在本程序中,通过对执行与图5相同处理的步骤赋予相同的参照编号来省略其说明。Next, a third example among the embodiments of the present invention will be described. The schematic structure of the internal combustion engine and its intake and exhaust system to which the temperature raising system in this embodiment is applied is the same as that shown in FIG. 1 . Fig. 6 is a flowchart showing a third temperature raising processing routine. This program is stored in
如果在步骤S104中燃料点火控制的执行结束,则ECU15进入到步骤S301。在步骤S301中,ECU15读入第2温度传感器12以及第3温度传感器13的输出信号。然后,ECU15根据第2温度传感器12的输出信号来推定电热塞周边气体温度TGg,并根据第3温度传感器13的输出信号来推定旁通通路7内的废气的温度(以下称为“旁通气体温度”)TGbp。If the execution of the fuel ignition control ends in step S104, the
在步骤S302中,ECU15判断旁通气体温度TGbp是否比电热塞周边气体温度TGg高。然后,在判断为旁通气体温度TGbp比电热塞周边气体温度TGg高的情况下(TGbp>TGg),进入到步骤S202。即,ECU15使旁通阀8向开阀方向动作到点火控制后目标开度Digb。另一方面,在判断为旁通气体温度TGbp为电热塞周边气体温度TGg以下的情况下(TGbp≤TGg),ECU15返回到步骤S301的处理。即,反复进行步骤S301、S302的处理,直到判断为旁通气体温度TGbp比电热塞周边气体温度TGg高为止。In step S302, the
如果执行燃料点火控制,则构成排气通路的部件(排气管)被该燃料点火控制中的发热加热。因此,认为在燃料点火控制的执行之后,电热塞周边气体温度TGg与旁通气体温度TGbp相比被维持为高温。鉴于此,在本实施例的升温处理中,到判断为使旁通流入比率Rbp增加能够比燃料点火控制执行时让催化剂温度TC上升的时刻为止,将旁通阀8维持为点火控制时目标开度Diga。由此,能够在燃料点火控制的执行后,使排气净化催化剂4更高效地升温。If fuel ignition control is executed, components (exhaust pipes) constituting the exhaust passage are heated by heat generated in this fuel ignition control. Therefore, it is considered that after execution of the fuel ignition control, the glow plug peripheral gas temperature TGg is maintained at a higher temperature than the bypass gas temperature TGbp. In view of this, in the temperature raising process of the present embodiment, the
另外,作为上述控制的变形例,ECU15也可以推定燃料点火控制执行后的电热塞通过气体量、以及通过旁通通路7的通过气体量(以下称为“旁通通路通过气体量”),根据该气体量来推定旁通气体温度TGbp超过电热塞周边气体温度TGg的时机。然后,ECU15可以在旁通气体温度TGbp超过电热塞周边气体温度TGg的时机,将旁通阀8的开度切换成点火控制后目标开度Digb。In addition, as a modified example of the above control, the
<实施例4><Example 4>
接下来,对本发明的实施方式中的第4实施例进行说明。图7是表示可应用本实施例中的升温系统的内燃机以及其吸排气系统的概略结构的图。对与图1公共的构成要素赋予了相同的附图标记。在本实施例的排气通路3中的电热塞10与旁通合流部3b之间,配置有对流入的废气所含的燃料进行改质的改质催化剂17。Next, a fourth example among the embodiments of the present invention will be described. Fig. 7 is a diagram showing a schematic configuration of an internal combustion engine to which the temperature raising system in this embodiment and its intake and exhaust systems are applied. Components common to those in FIG. 1 are given the same reference numerals. Between the
如上所述,由于采用了DPNR催化剂作为排气净化催化剂4,所以具备NOx催化剂。由于NOx催化剂的NOx吸留容量存在上限,所以ECU15在NOx催化剂中的NOx吸留量达到吸留容量之前,进行使NOx还原、净化的控制。具体而言,ECU15实施从燃料添加阀9添加作为使NOx还原的还原剂的未燃燃料,将其供给排气净化催化剂4所具备的NOx催化剂的燃料供给控制。As described above, since the DPNR catalyst is used as the exhaust purification catalyst 4, a NOx catalyst is included. Since there is an upper limit to the NOx storage capacity of the NOx catalyst, the
然而,为了在NOx催化剂中促进NOx的还原反应,前提是NOx催化剂处于活性的状态。因此,在NOx催化剂的温度比活性温度低的情况下,需要首先执行升温处理之后进行燃料供给控制。以下,对从升温处理转移到燃料供给控制时,ECU15执行的具体的处理内容进行说明。图8是表示第4升温处理程序的流程图。本程序被预先存储在ECU15中,是每隔规定时间被重复进行的程序。在本程序中,通过对执行与图5相同的处理的步骤赋予相同的参照编号来省略其说明。However, in order to promote the reduction reaction of NOx in the NOx catalyst, it is necessary that the NOx catalyst is in an active state. Therefore, when the temperature of the NOx catalyst is lower than the activation temperature, it is necessary to first perform the temperature raising process and then perform the fuel supply control. Hereinafter, specific processing contents executed by the
如果在步骤S104中燃料点火控制的执行结束,则ECU15进入到步骤S401。在步骤S401中,ECU15判断是否有燃料供给控制的执行需要。ECU15例如可以推定NOx催化剂的NOx吸留量,并在该吸留量超过规定值时产生该执行需要。在本步骤中,ECU15在判断为有燃料供给控制的执行需要的情况下,进入到步骤S402。另一方面,在判断为没有燃料供给控制的执行需要的情况下,进入到步骤S202,使旁通阀8向开阀方向从点火控制时目标开度Diga动作到点火控制后目标开度Digb。If the execution of the fuel ignition control ends in step S104, the
在步骤S402中,ECU15使旁通阀8向开阀方向从点火控制时目标开度Diga动作到燃料供给控制时目标开度Digc。该燃料供给控制时目标开度Digc是燃料供给控制时的旁通阀8的目标开度。本实施例中的燃料供给控制时目标开度Digc被设定为比点火控制后目标开度Digb靠向关闭侧的开度(Digb>Digc)。In step S402, the
然后,在步骤S403中,ECU15通过使燃料添加阀9向废气添加规定量的燃料,来实施燃料供给控制。由于燃料点火控制的执行已经结束,所以改质催化剂17可靠地成为活性状态。因此,来自燃料添加阀9的添加燃料基于改质催化剂17的催化剂功能被局部氧化。通过将如此在改质催化剂17中被改质的燃料供给NOx催化剂,能够良好地促进NOx催化剂中吸留的NOx的还原反应。如果燃料供给控制的实施结束,则ECU15在步骤S404中使旁通阀8从燃料供给控制时目标开度Digc向开阀方向动作到点火控制后目标开度Digb。在本步骤的处理结束后,暂时跳出本程序。Then, in step S403, the
此外,也可以使燃料供给控制时目标开度Digc与燃料点火控制时的点火控制时目标开度Diga一致。该情况下,在步骤S402中,旁通阀8的开度被维持为点火控制时目标开度Diga。然后,在步骤S404中,旁通阀8的开度从点火控制时目标开度Diga变更到点火控制后目标开度Digb。另外,本实施例中的燃料供给控制除了在NOx催化剂中吸留的NOx的还原时之外,在使NOx催化剂的硫中毒恢复之际也进行。In addition, the target opening degree Digc during fuel supply control may be made to coincide with the target opening degree Diga during ignition control during fuel ignition control. In this case, in step S402, the opening degree of the
以上叙述的本实施方式只是用于对本发明进行说明的一个例子,在不脱离本发明本旨的范围内能够施加各种变更。另外,对于实施例1~4中说明的构成、控制,可以尽量进行组合。The present embodiment described above is merely an example for describing the present invention, and various changes can be added without departing from the scope of the present invention. In addition, the configurations and controls described in Embodiments 1 to 4 can be combined as much as possible.
附图标记说明:1-内燃机,3-吸气通路,3a-旁通分支部,3b-旁通合流部,4-排气净化催化剂,6-涡轮增压机,6b-涡轮,7-旁通通路,8-旁通阀,9-燃料添加阀,10-电热塞,15-ECU。Explanation of Reference Signs: 1-internal combustion engine, 3-intake passage, 3a-bypass branch, 3b-bypass confluence, 4-exhaust gas purification catalyst, 6-turbocharger, 6b-turbine, 7-bypass Passage, 8-bypass valve, 9-fuel adding valve, 10-glow plug, 15-ECU.
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JP5387984B2 (en) * | 2010-01-26 | 2014-01-15 | トヨタ自動車株式会社 | Internal combustion engine |
JPWO2011101898A1 (en) * | 2010-02-17 | 2013-06-17 | トヨタ自動車株式会社 | Exhaust gas purification device for internal combustion engine |
JP5299572B2 (en) * | 2010-07-07 | 2013-09-25 | トヨタ自動車株式会社 | Internal combustion engine |
EP2520783B1 (en) * | 2010-09-29 | 2016-01-06 | Toyota Jidosha Kabushiki Kaisha | Internal combustion engine with turbocharger |
US9003783B2 (en) * | 2010-09-30 | 2015-04-14 | Electro-Motive Diesel, Inc. | Burner arrangement for a two-stroke locomotive diesel engine having an exhaust aftertreatment system |
WO2012131787A1 (en) * | 2011-03-31 | 2012-10-04 | トヨタ自動車株式会社 | Exhaust gas purification system for internal combustion engine |
JP6384196B2 (en) * | 2014-08-20 | 2018-09-05 | いすゞ自動車株式会社 | Exhaust purification device regenerator |
US10337374B2 (en) * | 2017-03-15 | 2019-07-02 | Ford Global Technologies, Llc | Methods and systems for an aftertreatment catalyst |
JP2020190232A (en) * | 2019-05-22 | 2020-11-26 | いすゞ自動車株式会社 | Exhaust emission control system of internal combustion engine |
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