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CN102351667A - Method for preparing isobutylaldehyde by performing selective hydrogenation on methylacrolein - Google Patents

Method for preparing isobutylaldehyde by performing selective hydrogenation on methylacrolein Download PDF

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CN102351667A
CN102351667A CN2011102813101A CN201110281310A CN102351667A CN 102351667 A CN102351667 A CN 102351667A CN 2011102813101 A CN2011102813101 A CN 2011102813101A CN 201110281310 A CN201110281310 A CN 201110281310A CN 102351667 A CN102351667 A CN 102351667A
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methylacrylaldehyde
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宁春利
王剑
吴文娟
罗鸽
张春雷
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Shanghai Huayi Group Corp
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Shanghai Huayi Group Corp
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Abstract

The invention discloses a method for preparing isobutylaldehyde by performing selective hydrogenation on methylacrolein. In the method, isobutylaldehyde is prepared by performing selective hydrogenation on methylacrolein under the catalytic action of a loaded Pd catalyst, wherein the content of Pd in the catalyst is 0.1-5 percent by weight; and a catalyst carrier is selected from one or more of a molecular sieve, a metal oxide, mesoporous silica, amorphous aluminum silicate, active carbon or a carbon nanotube. The method has a mild reaction condition, high catalyst activity and high selectivity, the conversion rate of the methylacrolein is more than or equal to 99 percent, the isobutylaldehyde selectivity is more than or equal to 95.4 percent, and the catalyst has continuously stable performance after over 1,000 hours of continuous reaction. The method is an effective measure for preparing the isobutylaldehyde by performing selective hydrogenation on the methylacrolein which is prepared by oxidizing isobutene or tertiary butanol serving as a C4 raw material with the air.

Description

A kind of Methylacrylaldehyde is selected the method for hydrogenation preparing isobutyric aldehyde
Technical field
The present invention relates to a kind of Methylacrylaldehyde and select the method for hydrogenation preparing isobutyric aldehyde, be specifically related to a kind of loading type Pd catalyzer that adopts and make Methylacrylaldehyde select the method for hydrogenation preparing isobutyric aldehyde.
Background technology
Isobutyric aldehyde is a kind of important Organic Chemicals, can be used for producing Chemicals such as isopropylcarbinol, NSC 6366, isopropylformic acid, methylethylketone, and wherein NSC 6366 and isopropylcarbinol are topmost two kinds of derived product.Isopropylcarbinol is good solvent, also can be used for fields such as petroleum additive, inhibitor, frostproofer, viton, synthetic musk, fruit essential oil and synthetic drugs.From isopropylcarbinol; Can Synthetic 2; Ester derivatives such as 6-ditertbutylparacresol and diisobutyl phthalate, isobutyl acetate, isobutyl butyrate, isobutyl lactate, tri-iso-butyl citrate, sebacic acid isobutylate, hard acid isobutyl ester butyl ester are widely used in the production of coating, softening agent, synthetic lubricant, hydraulic pressure wet goods.NSC 6366 is typical neopentyl structure divalent alcohol, has good chemical reaction performance, can participate in number of chemical reactions such as esterification, condensation and oxidation fast, is widely used in to produce polyester resin, urethane, powder coating and ucon oil etc.
Industry is at present gone up isobutyric aldehyde and is mainly derived from that the propylene carbonyl compound is come of age, the by product of octanol.But improvement along with fourth octanol production technique; The positive isomery of butyraldehyde is increased to more than 10: 1 even 20: 1 than gradually in the product; Cause the source of isobutyric aldehyde to be restricted, output descends, and can't satisfy the demand that market, downstream increases day by day; Limit the development of derived product, therefore needed the new synthetic way line of exploitation isobutyric aldehyde badly.
At present, the mixed C that comes from petrochemical complex and Coal Chemical Industry 4Component does not also obtain good use, and most of component as LPG liquefied petroleum gas is used as fuel, is worth lower.And with mixed C 4Iso-butylene in the component is that raw material production Methylacrylaldehyde and methylacrylic acid have been realized industriallization, and it is C=C key hydrogenation and keep the C=O key that Methylacrylaldehyde is selected hydrogenation, can obtain isobutyric aldehyde; For the production of isobutyric aldehyde provides a new operational path, come source problem significant for what solve isobutyric aldehyde.
By the existing patent report of unsaturated aldehyde hydrogenation system saturated aldehyde, adopting with Ni mostly is the catalyzer of active ingredient, but the Ni activity of such catalysts is too high, is prone to make the complete hydrogenation of unsaturated aldehyde to generate saturated alcohol, causes the yield of saturated aldehyde lower, generally is no more than 90%.And, by cracking side-reaction produce-CO and Ni reaction generation nickle carbonoxide, will cause the inactivation of Ni catalyzer, reduced life of catalyst.Patent GB 1102796A employing sulfide makes the mode of Ni catalyst member poisoning, improves the selectivity of saturated aldehyde.When this catalyzer was used for the hydrogenation reaction of unsaturated aldehyde such as crotonic aldehyde, propenal, 2-ethyl hexenal, the selectivity of saturated aldehyde can be increased to more than 94%, but the space-time yield of saturated aldehyde is lower, unsaturated aldehyde volume space velocity 0.15~0.2h -1, and reaction needs is carried out under the comparatively high temps more than 200 ℃.The Pd catalyzer that patent GB1065628A adopts auxiliary agent Cu, Co, Ni, Ag or Au to modify; Under 70~140 ℃ of lower temperature of reaction, unsaturated aldehyde transformation efficiency 99%, saturated aldehyde selectivity 90~96%; But the space-time yield of saturated aldehyde is also lower, unsaturated aldehyde volume space velocity 0.12~0.15h -1, poor catalyst stability, the life-span is lower than 400 hours.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of Methylacrylaldehyde to select the method for hydrogenation preparing isobutyric aldehyde; This method adopts with the loading type Pd catalyzer of Pd as active ingredient; Reaction conditions is gentle, and catalyst activity is high, selectivity is good, has satisfactory stability property; Solved the various problems that existing technology exists effectively, for used for preparing isobutylaldehyde provides a kind of new effective way.
The present invention realizes above-mentioned purpose through following technical scheme.
Described Methylacrylaldehyde is selected the method for hydrogenation preparing isobutyric aldehyde, adopts the loading type Pd catalyzer to carry out the Methylacrylaldehyde selective hydrogenation reaction and prepares isobutyric aldehyde, and described selective hydrogenation reaction can be still reaction or fixed bed reaction.
Among the above-mentioned preparation method; Described loading type Pd catalyzer is meant the soluble salt solution of Pd (like nitrate salt, vitriol, halogen, acetate etc.) and corresponding carrier is got the catalyzer precursor through immersion process for preparing; Then after 50~200 ℃ of temperature dryings and 300~600 ℃ of temperature roastings, with hydrogen or hydrogen-nitrogen mixture gas at pressure 0.2~10.0MPa, hydrogen gas space velocity 200~3000h -1, 180~450 ℃ of reduction temperatures condition under reduced 4~48 hours, promptly make said loading type Pd catalyzer.
Wherein, the content of Pd is 0.1wt%~5wt% in the said catalyzer, preferred 0.2wt%~2wt%.
Said carrier is selected from one or more in molecular sieve, MOX, mesoporous silicon oxide, amorphous aluminum silicate, atlapulgite, zeyssatite, polynite, wilkinite, kaolin, hydrotalcite, activated carbon or the carbon nanotube.Wherein, said molecular screening one or more in ZSM-5, ZSM-22, ZSM-35, MCM-49, MCM-22, MCM-56, MCM-36, MCM-41, MCM-48, mordenite (MOR), β zeolite, Y zeolite, SAPO-34 or SAPO-11; Said MOX is selected from Al 2O 3, SiO 2, TiO 2, ZrO 2, among the MgO, SnO, CaO, BaO one or more; Said mesoporous silicon oxide is selected from one or more among SBA-15, MCM-41, MCM-48, HMS or the MSU.Described activated carbon is selected from coal-based activated carbon, cocos active carbon or conventional common activated carbon etc.
Said still reaction condition is: 40~200 ℃ of temperature of reaction, preferred 50~100 ℃; Reaction pressure 0.1~5.0MPa, preferred 0.2~2.0MPa; 1~24 hour reaction times, preferred 2~16 hours.
Said fixed bed reaction condition is: 40~200 ℃ of temperature of reaction, preferred 50~100 ℃; Reaction pressure 0.1~5.0MPa, preferred 0.2~2.0MPa; The mass space velocity of Methylacrylaldehyde is 0.2~5.0h -1, preferred 0.2~3.0h -1, H 2The mol ratio of/Methylacrylaldehyde is 1: 1~50: 1, preferred 2: 1~20: 1.
Beneficial effect:
The present invention adopts the loading type Pd catalyzer to carry out the Methylacrylaldehyde selective hydrogenation reaction to prepare isobutyric aldehyde; Reaction conditions is gentle, and catalyst activity is high, selectivity is good, wherein the transformation efficiency of Methylacrylaldehyde >=99%; Reach as high as 100%, the selectivity of isobutyric aldehyde >=95.4%.
And catalyzer of the present invention also has satisfactory stability property, but successive reaction efficiently solved the various problems that existing technology exists, for used for preparing isobutylaldehyde provides a kind of new effective way more than 1000 hours.Therefore, the present invention utilizes C 4The raw material iso-butylene or the trimethyl carbinol are suitable for scale operation through a kind of effective way of the Methylacrylaldehyde selection hydrogenation preparing isobutyric aldehyde of atmospheric oxidation preparation.
Embodiment
Below in conjunction with specific embodiment technical scheme of the present invention is described in further detail, but said embodiment does not limit protection scope of the present invention.
One, Preparation of catalysts:
The preparation finite concentration contains the soluble salt aqueous solution of Pd; Flood than it is added in respective carrier according to metering, be prepared into the catalyzer precursor, then 110 ℃ dry 12 hours down; After the high-temperature roasting; Reduce to room temperature, in the reactor drum of packing into, with hydrogen or hydrogen-nitrogen mixture gas at pressure 1.0MPa, hydrogen gas space velocity 1000h -1Reduction is handled under the condition, promptly makes loading type Pd catalyzer of the present invention.
Embodiment 1~20
The above-mentioned loading type Pd catalyzer that makes, the adjustment reaction conditions, charging is reacted.Wherein the carrier of catalyzer, Pd content and preparation condition, title product reaction conditions, reaction result are respectively referring to table 1, table 2 and table 3.
Table 1
Figure BDA0000092976080000041
Two, the reactive behavior evaluation of catalyzer:
1. the still reaction activity rating of catalyzer:
In 500 milliliters of stainless steel high pressure stirred autoclaves; Add a kind of in the catalyzer of the foregoing description 1~8 of 300 gram Methylacrylaldehydes and a certain amount of (are basic calculation with the reaction raw materials) respectively; Be warming up to temperature of reaction behind the hydrogen exchange reactor drum; 50~100 ℃ of control reaction pressure 0.5~10MPa, temperature of reaction, stirring velocity 500~2000 is changeed.Reaction conditions and reaction result concrete among the embodiment 1~8 are seen table 2.
Table 2
Figure BDA0000092976080000051
2. the fixed bed pipe reaction activity rating of catalyzer:
Catalyzer among the embodiment 9~20 100 grams are respectively charged into fixed-bed tube reactor, reduce according to the condition that table 1 is corresponding.Get into reactor reaction after Methylacrylaldehyde raw material and the hydrogen mixing preheating, reaction conditions and reaction result concrete among the embodiment 9~20 are seen table 3.
Table 3
Figure BDA0000092976080000052
Three, the stability test of catalyzer:
Embodiment 21~22
Catalyzer among the embodiment 2,5 100 grams are respectively charged into fixed-bed tube reactor, reduce according to the condition that table 1 is corresponding.Get into reactor reaction after Methylacrylaldehyde raw material and the hydrogen mixing preheating, investigate the stability of catalyzer, reaction conditions is identical with embodiment 2,5 respectively, and reaction result is seen table 4.
Table 4
Figure BDA0000092976080000061
Should be noted that at last; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement the technical scheme of invention; And not breaking away from the spirit and the scope of technical scheme of the present invention, it all should be encompassed in the claim scope of the present invention.

Claims (8)

1. the method for a Methylacrylaldehyde selection hydrogenation preparing isobutyric aldehyde is characterized in that, adopts the loading type Pd catalyzer to carry out Methylacrylaldehyde and selects the hydrogenation preparing isobutyric aldehyde;
Wherein, The content of Pd is 0.1wt%~5wt% in the said catalyzer, and support of the catalyst is selected from molecular sieve, MOX, mesoporous silicon oxide, amorphous aluminum silicate, atlapulgite, zeyssatite, polynite, wilkinite, kaolin, hydrotalcite, activated carbon or the carbon nanotube one or more;
The reactive mode of said selection hydrogenation is still reaction or fixed bed reaction.
2. method according to claim 1 is characterized in that, the content of Pd is 0.2wt%~2wt% in the said catalyzer.
3. method according to claim 1; It is characterized in that said molecular screening one or more in ZSM-5, ZSM-22, ZSM-35, MCM-49, MCM-22, MCM-56, MCM-36, MCM-41, MCM-48, mordenite MOR, β zeolite, Y zeolite, SAPO-34 or SAPO-11.
4. method according to claim 1 is characterized in that said MOX is selected from Al 2O 3, SiO 2, TiO 2, ZrO 2, among the MgO, SnO, CaO, BaO one or more.
5. method according to claim 1 is characterized in that said mesoporous silicon oxide is selected from one or more among SBA-15, MCM-41, MCM-48, HMS or the MSU.
6. method according to claim 1; It is characterized in that; Said loading type Pd Preparation of catalysts is following: soluble salt solution and the respective carrier of Pd are got the catalyzer precursor through immersion process for preparing; Then after 50~200 ℃ of temperature dryings and 300~600 ℃ of temperature roastings, with hydrogen or hydrogen-nitrogen mixture gas at pressure 0.2~10.0MPa, hydrogen gas space velocity 200~3000h -1, 180~450 ℃ of reduction temperatures condition under reduced 4~48 hours, finally make the loading type Pd catalyzer.
7. method according to claim 1 is characterized in that, said still reaction condition is: 40~200 ℃ of temperature of reaction, reaction pressure 0.1~5.0MPa, 1~24 hour reaction times; Said fixed bed reaction condition is: the mass space velocity of 40~200 ℃ of temperature of reaction, reaction pressure 0.1~5.0MPa, Methylacrylaldehyde is 0.2~5.0h -1, H 2The mol ratio of/Methylacrylaldehyde is 1: 1~50: 1.
8. method according to claim 1 is characterized in that, said still reaction condition is: 50~100 ℃ of temperature of reaction, reaction pressure 0.2~2.0MPa, 2~16 hours reaction times; Said fixed bed reaction condition is: the mass space velocity of 50~100 ℃ of temperature of reaction, reaction pressure 0.2~2.0MPa, Methylacrylaldehyde is 0.2~3.0h -1, H 2The mol ratio of/Methylacrylaldehyde is 2: 1~20: 1.
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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN103055850A (en) * 2013-01-11 2013-04-24 南京大学 Palladium/titanium dioxide/carbon nano tube composite catalyst and preparation method thereof
CN106111184A (en) * 2016-06-27 2016-11-16 山东成泰化工有限公司 A kind of isodecanol catalyst for preparing and preparation method thereof
CN106925267A (en) * 2017-03-01 2017-07-07 武汉凯迪工程技术研究总院有限公司 The catalytic evaluation method of selective hydrocatalyst and preparation method and its generation isobutylaldehyde
WO2018157817A1 (en) * 2017-03-01 2018-09-07 武汉凯迪工程技术研究总院有限公司 Selective hydrogenation catalyst, preparation method therefor, and evaluation method for catalytic preparation of 2-methylallyl alcohol
CN110551893A (en) * 2019-09-16 2019-12-10 中国原子能科学研究院 Diluent and its preparing process
CN112169807A (en) * 2020-09-01 2021-01-05 润泰化学(泰兴)有限公司 Catalyst for synthesizing isobutyronitrile by ammoniation of isobutylaldehyde and preparation method and application thereof
CN112206803A (en) * 2020-09-30 2021-01-12 润泰化学(泰兴)有限公司 Catalyst for generating isobutyraldehyde through selective hydrogenation of methacrolein and preparation method thereof
CN115069268A (en) * 2022-08-02 2022-09-20 山东鲁新设计工程有限公司 Catalyst for preparing neopentyl glycol by high pressure method
CN116041159A (en) * 2021-10-28 2023-05-02 中国石油化工股份有限公司 Method for preparing isooctyl aldehyde

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CN101260028A (en) * 2008-04-16 2008-09-10 上海华谊丙烯酸有限公司 Method for preparing iso-butyl aldehyde by using isobutene or tert-butyl alcohol as raw material
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103055850A (en) * 2013-01-11 2013-04-24 南京大学 Palladium/titanium dioxide/carbon nano tube composite catalyst and preparation method thereof
CN106111184A (en) * 2016-06-27 2016-11-16 山东成泰化工有限公司 A kind of isodecanol catalyst for preparing and preparation method thereof
CN106925267A (en) * 2017-03-01 2017-07-07 武汉凯迪工程技术研究总院有限公司 The catalytic evaluation method of selective hydrocatalyst and preparation method and its generation isobutylaldehyde
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CN112169807A (en) * 2020-09-01 2021-01-05 润泰化学(泰兴)有限公司 Catalyst for synthesizing isobutyronitrile by ammoniation of isobutylaldehyde and preparation method and application thereof
CN112169807B (en) * 2020-09-01 2023-02-28 润泰化学(泰兴)有限公司 Catalyst for synthesizing isobutyronitrile by ammoniation of isobutylaldehyde and preparation method and application thereof
CN112206803A (en) * 2020-09-30 2021-01-12 润泰化学(泰兴)有限公司 Catalyst for generating isobutyraldehyde through selective hydrogenation of methacrolein and preparation method thereof
CN112206803B (en) * 2020-09-30 2023-05-23 润泰化学(泰兴)有限公司 Catalyst for selectively hydrogenating methacrolein to generate isobutyraldehyde and preparation method thereof
CN116041159A (en) * 2021-10-28 2023-05-02 中国石油化工股份有限公司 Method for preparing isooctyl aldehyde
CN115069268A (en) * 2022-08-02 2022-09-20 山东鲁新设计工程有限公司 Catalyst for preparing neopentyl glycol by high pressure method
CN115069268B (en) * 2022-08-02 2024-05-14 山东鲁新设计工程股份有限公司 Catalyst for preparing neopentyl glycol by high-pressure method

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Application publication date: 20120215