CN102235255B - Method and system for solving problem of difficulty in opening of compressed natural gas (CNG) nozzle under low-temperature environment - Google Patents
Method and system for solving problem of difficulty in opening of compressed natural gas (CNG) nozzle under low-temperature environment Download PDFInfo
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Abstract
本发明公开了一种解决CNG喷嘴在低温环境下开启困难的方法和系统,用于压缩天然气发动机中,所述方法包括以下步骤:步骤一,所述压缩天然气发动机中的控制器根据压缩天然气发动机的进气温度和冷却水温判断环境温度是否达到设定的低温条件;若达到设定的低温条件则执行步骤二,否则继续判断环境温度;步骤二,所述控制器瞬间高频驱动CNG喷嘴,驱动时间与所述环境温度相对应。本发明通过增加低温判别方法,控制器在低温情况下瞬间高频率驱动CNG喷嘴,使CNG喷嘴瞬间加热,实现除冰功能,保证CNG喷嘴后期工作正常;此外本发明无需增加任何硬件。
The invention discloses a method and system for solving the difficulty of opening a CNG nozzle in a low temperature environment, which is used in a compressed natural gas engine. The method includes the following steps: Step 1, the controller in the compressed natural gas engine The intake air temperature and the cooling water temperature determine whether the ambient temperature reaches the set low temperature condition; if the set low temperature condition is reached, step 2 is performed, otherwise continue to judge the ambient temperature; step 2, the controller drives the CNG nozzle at a high frequency instantaneously, The driving time corresponds to the ambient temperature. In the present invention, by adding a low temperature discrimination method, the controller drives the CNG nozzle at high frequency instantaneously under low temperature conditions, so that the CNG nozzle is instantly heated to realize the deicing function and ensure the normal operation of the CNG nozzle in the later stage; in addition, the present invention does not need to add any hardware.
Description
技术领域 technical field
本发明属于发动机电控领域,涉及一种解决CNG喷嘴在低温环境下开启困难的方法及系统。The invention belongs to the field of engine electric control, and relates to a method and a system for solving the difficulty in opening a CNG nozzle in a low-temperature environment.
背景技术 Background technique
CNG(Compressed Natural Gas,CNG)喷嘴作为CNG发动机的核心部件,其性能的好坏直接影响着发动机的功能。当前市场上的CNG燃气系统在低温环境下喷嘴容易结冰,导致喷嘴开启困难,严重影响CNG发动机的低温启动性能。用户遇到这种问题时,往往在发动机起动之前,用热水对CNG喷嘴进行加热,一直加热到喷嘴的冰融化为止。这给CNG汽车在寒区的广泛使用造成了障碍,也限制了CNG汽车在寒区的推广。CNG (Compressed Natural Gas, CNG) nozzle is the core component of the CNG engine, and its performance directly affects the function of the engine. The nozzles of CNG gas systems currently on the market are prone to freezing in low-temperature environments, which makes it difficult to open the nozzles and seriously affects the low-temperature start-up performance of CNG engines. When users encounter this kind of problem, they often heat the CNG nozzle with hot water before starting the engine until the ice on the nozzle melts. This has caused obstacles to the widespread use of CNG vehicles in cold regions, and has also limited the promotion of CNG vehicles in cold regions.
发明内容 Contents of the invention
本发明所要解决的技术问题是:提供一种解决CNG喷嘴在低温环境下开启困难的方法;The technical problem to be solved by the present invention is to provide a method for solving the difficulty in opening the CNG nozzle in a low temperature environment;
本发明还提供一种解决CNG喷嘴在低温环境下开启困难的系统。The invention also provides a system for solving the difficulty in opening the CNG nozzle in a low-temperature environment.
为解决上述技术问题,本发明采用如下技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
一种解决CNG喷嘴在低温环境下开启困难的方法,用于压缩天然气发动机中,所述方法包括以下步骤:A method for solving the difficulty in opening a CNG nozzle in a low-temperature environment is used in a compressed natural gas engine, and the method includes the following steps:
步骤一,所述压缩天然气发动机中的控制器根据压缩天然气发动机的进气温度和冷却水温判断环境温度是否达到设定的低温条件;若达到设定的低温条件则执行步骤二,否则继续判断环境温度;Step 1, the controller in the compressed natural gas engine judges whether the ambient temperature reaches the set low temperature condition according to the intake air temperature and the cooling water temperature of the compressed natural gas engine; if it reaches the set low temperature condition, then execute step 2, otherwise continue to judge the environment temperature;
步骤二,所述控制器瞬间高频驱动CNG喷嘴,驱动时间与所述环境温度相对应。Step 2, the controller instantaneously drives the CNG nozzle at high frequency, and the driving time corresponds to the ambient temperature.
作为本发明的一种优选方案,所述设定的低温条件为等于或低于-5℃。As a preferred solution of the present invention, the set low temperature condition is equal to or lower than -5°C.
作为本发明的另一种优选方案,所述驱动时间小于等于1s。As another preferred solution of the present invention, the driving time is less than or equal to 1s.
作为本发明的再一种优选方案,当环境温度为-5~-30℃时,驱动时间为0.2~1s。As yet another preferred solution of the present invention, when the ambient temperature is -5˜-30° C., the driving time is 0.2˜1 s.
作为本发明的再一种优选方案,当环境温度为-10~-25℃时,驱动时间为0.36~0.84s。As another preferred solution of the present invention, when the ambient temperature is -10-25°C, the driving time is 0.36-0.84s.
作为本发明的再一种优选方案,当环境温度为-15~-20℃时,驱动时间为0.52~0.68s。As another preferred solution of the present invention, when the ambient temperature is -15-20°C, the driving time is 0.52-0.68s.
作为本发明的再一种优选方案,当环境温度为-18℃时,驱动时间为0.6s。As another preferred solution of the present invention, when the ambient temperature is -18°C, the driving time is 0.6s.
一种解决CNG喷嘴在低温环境下开启困难的系统,用于压缩天然气发动机中,所述系统包括一控制器,所述控制器用以根据压缩天然气发动机的进气温度和冷却水温判断环境温度,当环境温度达到设定的低温条件时,瞬间高频驱动所述CNG喷嘴,实现除冰。A system for solving the difficulty of opening CNG nozzles in low temperature environments, used in compressed natural gas engines, the system includes a controller, the controller is used to judge the ambient temperature according to the intake air temperature and cooling water temperature of the compressed natural gas engine, when When the ambient temperature reaches the set low temperature condition, the CNG nozzle is driven at high frequency instantaneously to realize deicing.
作为本发明的一种优选方案,所述设定的低温条件为等于或低于-5℃。As a preferred solution of the present invention, the set low temperature condition is equal to or lower than -5°C.
作为本发明的另一种优选方案,所述驱动时间小于等于1s。As another preferred solution of the present invention, the driving time is less than or equal to 1s.
本发明的有益效果在于:本发明通过在CNG发动机控制系统软件上增加低温判别方法,并保证在低温情况下,控制器能够瞬间高频率驱动CNG喷嘴,使CNG喷嘴瞬间加热,实现除冰功能,保证CNG喷嘴后期工作正常;The beneficial effects of the present invention are that: the present invention adds a low-temperature discrimination method to the CNG engine control system software, and ensures that the controller can instantaneously drive the CNG nozzle at a high frequency to heat the CNG nozzle instantaneously and realize the deicing function under low temperature conditions. Ensure that the CNG nozzle works normally in the later stage;
本发明的另一有益效果在于:本发明无需增加任何硬件,保证现有CNG系统在不增加成本和不更换喷嘴的基础上解决喷嘴在低温环境下开启困难的问题。Another beneficial effect of the present invention is that: the present invention does not need to add any hardware, and ensures that the existing CNG system solves the problem of difficulty in opening the nozzles in a low-temperature environment without increasing costs and replacing nozzles.
附图说明 Description of drawings
图1为CNG发动机进气系统结构示意图;Fig. 1 is a schematic structural diagram of a CNG engine intake system;
图2为本发明所述的解决CNG喷嘴在低温环境下开启困难的系统结构示意图;Fig. 2 is a schematic structural diagram of a system for solving the difficulty of opening a CNG nozzle in a low-temperature environment according to the present invention;
图3为本发明所述的解决CNG喷嘴在低温环境下开启困难的方法流程图。Fig. 3 is a flow chart of the method for solving the difficulty in opening the CNG nozzle in a low temperature environment according to the present invention.
具体实施方式 Detailed ways
本发明在不增加任何硬件的前提下,通过更改CNG燃气控制系统软件的方式实现CNG喷嘴在低温环境下正常开启,节省了系统成本,大大提高了CNG发动机的起动性能。下面结合附图对本发明的具体实施方式作进一步详细说明。On the premise of not adding any hardware, the invention realizes the normal opening of the CNG nozzle in the low temperature environment by changing the software of the CNG gas control system, saves the system cost, and greatly improves the starting performance of the CNG engine. The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
本实施例提供了一种解决CNG喷嘴在低温环境下开启困难的方法,该方法是在原有CNG发动机控制系统上增加CNG喷嘴低温驱动功能程序,控制器能够通过冷却水温和进气温度信号判断出当前CNG发动机所处的环境温度,在低温情况下,控制器能够短时间高频驱动CNG喷嘴,使其温度快速升高,融化结冰,提高CNG发动机低温起动性能。This embodiment provides a method for solving the difficulty in opening the CNG nozzle in a low-temperature environment. The method is to add a CNG nozzle low-temperature drive function program to the original CNG engine control system, and the controller can judge the The ambient temperature of the current CNG engine, in the case of low temperature, the controller can drive the CNG nozzle with high frequency for a short time, so that the temperature rises rapidly, melts the ice, and improves the low-temperature starting performance of the CNG engine.
该方法的流程如图3所示,实现步骤为:The flow of this method is shown in Figure 3, and the implementation steps are as follows:
步骤一,所述压缩天然气发动机中的控制器根据压缩天然气发动机的进气温度和冷却水温判断环境温度是否达到设定的低温条件;若达到设定的低温条件则执行步骤二,否则继续判断环境温度;Step 1, the controller in the compressed natural gas engine judges whether the ambient temperature reaches the set low temperature condition according to the intake air temperature and the cooling water temperature of the compressed natural gas engine; if it reaches the set low temperature condition, then execute step 2, otherwise continue to judge the environment temperature;
步骤二,所述控制器瞬间高频驱动CNG喷嘴,驱动时间与所述环境温度相对应。Step 2, the controller instantaneously drives the CNG nozzle at high frequency, and the driving time corresponds to the ambient temperature.
如图1、2所示,CNG发动机控制器是通过冷却水温和进气温度信号判别当前CNG汽车所处的环境温度,当控制器判断当前发动机正处于低温冷启动状态时,则瞬间以高频率方式驱动CNG喷嘴,虽然这种驱动方式可以瞬间加热喷嘴,并融化掉喷嘴上的结冰,但为了保护CNG喷嘴不受到损坏,高频驱动方式不能持续时间过长。本实施例中当环境温度等于或低于-5℃时,就称为低温。高频驱动时间不能超过1s。As shown in Figures 1 and 2, the CNG engine controller judges the current ambient temperature of the CNG vehicle through the cooling water temperature and intake air temperature signals. The CNG nozzle is driven by a high-frequency driving method. Although this driving method can instantly heat the nozzle and melt the ice on the nozzle, in order to protect the CNG nozzle from damage, the high-frequency driving method cannot last too long. In this embodiment, when the ambient temperature is equal to or lower than -5°C, it is called low temperature. The high-frequency driving time cannot exceed 1s.
通常情况下,高频驱动时间与环境温度的对应关系如下:Normally, the corresponding relationship between high-frequency driving time and ambient temperature is as follows:
当环境温度为-5~-30℃时,驱动时间为0.2~1s。When the ambient temperature is -5~-30℃, the driving time is 0.2~1s.
当环境温度为-10~-25℃时,驱动时间为0.36~0.84s。When the ambient temperature is -10~-25℃, the driving time is 0.36~0.84s.
当环境温度为-15~-20℃时,驱动时间为0.52~0.68s。When the ambient temperature is -15~-20℃, the driving time is 0.52~0.68s.
当环境温度为-18℃时,驱动时间为0.6s。When the ambient temperature is -18°C, the driving time is 0.6s.
本发明通过在CNG发动机控制系统软件上增加低温判别方法,并保证在低温情况下,控制器能够瞬间高频率驱动CNG喷嘴,使其瞬间加热,实现除冰功能,保证CNG喷嘴后期工作正常。本发明无需增加任何硬件,保证现有CNG系统不增加成本和不更换喷嘴的基础上,解决喷嘴在低温环境下开启困难的问题。The invention adds a low temperature discrimination method to the CNG engine control system software, and ensures that under low temperature conditions, the controller can drive the CNG nozzle at a high frequency instantaneously to heat it up instantly, realize the deicing function, and ensure the normal operation of the CNG nozzle in the later stage. The invention does not need to add any hardware, ensures that the existing CNG system does not increase the cost and does not replace the nozzle, and solves the problem that the nozzle is difficult to open in a low temperature environment.
实施例二Embodiment two
本实施例提供一种解决CNG喷嘴在低温环境下开启困难的系统,用于压缩天然气发动机中,所述系统包括一控制器,所述控制器用以根据压缩天然气发动机的进气温度和冷却水温判断环境温度,当环境温度达到设定的低温条件时,瞬间高频驱动所述CNG喷嘴,实现除冰。所述设定的低温条件为等于或低于-5℃。所述驱动时间小于等于1s。This embodiment provides a system that solves the difficulty of opening CNG nozzles in low temperature environments, and is used in compressed natural gas engines. The system includes a controller, and the controller is used to judge according to the intake air temperature and cooling water temperature of the compressed natural gas engine. Ambient temperature, when the ambient temperature reaches the set low temperature condition, the CNG nozzle is driven at high frequency instantaneously to realize deicing. The set low temperature condition is equal to or lower than -5°C. The driving time is less than or equal to 1s.
这里本发明的描述和应用是说明性的,并非想将本发明的范围限制在上述实施例中。这里所披露的实施例的变形和改变是可能的,对于那些本领域的普通技术人员来说实施例的替换和等效的各种部件是公知的。本领域技术人员应该清楚的是,在不脱离本发明的精神或本质特征的情况下,本发明可以以其他形式、结构、布置、比例,以及用其他元件、材料和部件来实现。The description and application of the invention herein is illustrative and is not intended to limit the scope of the invention to the above-described embodiments. Variations and changes to the embodiments disclosed herein are possible, and substitutions and equivalents for various components of the embodiments are known to those of ordinary skill in the art. It should be clear to those skilled in the art that the present invention can be realized in other forms, structures, arrangements, proportions, and with other elements, materials and components without departing from the spirit or essential characteristics of the present invention.
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