CN102179633A - Hand type laser cutting head with clamping function - Google Patents
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- 238000003698 laser cutting Methods 0.000 title claims abstract description 38
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- 238000005520 cutting process Methods 0.000 abstract description 5
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Abstract
本发明公开一种具有夹持功能的手持式激光切割头,该装置包括壳体、激光输出头(8)、拉杆手柄(4)、拉杆(5)、复位板(6)、弹簧(7)、机械抓手(11)、焦点调节传动机构(14);所述拉杆(5)贯穿壳体,其一端连接到拉杆手柄(4),另一端连接到机械抓手(11),所述拉杆(5)与所述复位板(6)刚性连接;所述弹簧(7)的一端固定于所述复位板(6)上,另一端固定于壳体上;所述激光输出头(8)通过激光头支撑套(9)和激光头固定螺钉(10)固定于壳体上,激光出口与所述机械抓手(11)同侧;所述激光输出头(8)上安装有所述焦点调节传动机构(14)。该装置结构简单、使用方便,尤其适合于切割绳状物体。
The invention discloses a hand-held laser cutting head with a clamping function. The device includes a housing, a laser output head (8), a pull rod handle (4), a pull rod (5), a reset plate (6), and a spring (7). , the mechanical gripper (11), the focus adjustment transmission mechanism (14); the pull rod (5) runs through the housing, one end of which is connected to the pull rod handle (4), and the other end is connected to the mechanical gripper (11), the pull rod (5) Rigidly connected with the reset plate (6); one end of the spring (7) is fixed on the reset plate (6), and the other end is fixed on the housing; the laser output head (8) passes The laser head support sleeve (9) and the laser head fixing screw (10) are fixed on the housing, and the laser outlet is on the same side as the mechanical gripper (11); the laser output head (8) is equipped with the focus adjustment Transmission mechanism (14). The device has a simple structure and is convenient to use, and is especially suitable for cutting rope-like objects.
Description
技术领域technical field
本发明属于激光切割技术领域,尤其涉及一种便于手持,能够夹持待割物体的激光切割装置。The invention belongs to the technical field of laser cutting, and in particular relates to a laser cutting device which is easy to hold and can hold an object to be cut.
背景技术Background technique
激光切割是应用最广泛的一种激光加工技术,广泛应用各行各业,如汽车制造业、机床制造业、石油化工业等等,但现有激光切割装置有两大不足:(1)大多为离线激光切割,即待割对象必须要放置于工作台上。(2)待割物体的夹紧和定位,与实施激光切割分开控制,因此,整个装置复杂笨重。这就限制了激光切割技术在在线加工、在线维修、在线救援等方面的应用。实际工程应用过程中,很多场合都需要实施在线割断物体,如船舶航行过程中缠绕螺旋桨的水下钢缆的割断,民用建筑垃圾中钢筋的拆解等等。针对在线激光切割技术,人们也努力探寻了一些可以进行在线应用的方法或装置。与本发明最为接近的为2010.10.20公布的专利(文献号:CN101862911A,专利名称:一种手持式激光切割方法),该专利提供了一种手持式激光切割方法,在激光切割过程中,可利用手持式激光切割头内的两束指示红光相交于待割物体的表面,指示激光切割。但是,该专利中所提供的方法,不能实现对待割对象的夹持定位,在实施激光切割时,主要依靠操作者的操作稳定性控制激光输出头和待割物体的距离,无法保证整个激光切割过程稳定可靠地进行。Laser cutting is the most widely used laser processing technology, widely used in various industries, such as automobile manufacturing, machine tool manufacturing, petrochemical industry, etc., but the existing laser cutting devices have two shortcomings: (1) Most of them are Offline laser cutting means that the object to be cut must be placed on the workbench. (2) The clamping and positioning of the object to be cut is controlled separately from the implementation of laser cutting, so the whole device is complicated and heavy. This limits the application of laser cutting technology in online processing, online maintenance, online rescue, etc. In the actual engineering application process, it is necessary to cut objects online in many occasions, such as the cutting of underwater steel cables wrapped around propellers during ship navigation, the dismantling of steel bars in civil construction waste, and so on. For the on-line laser cutting technology, people have also tried to find some methods or devices that can be applied on-line. The closest to the present invention is the patent published on 2010.10.20 (document number: CN101862911A, patent name: a hand-held laser cutting method), which provides a hand-held laser cutting method, during the laser cutting process, can Use the two indicating red lights in the hand-held laser cutting head to intersect the surface of the object to be cut to indicate laser cutting. However, the method provided in this patent cannot realize the clamping and positioning of the object to be cut. When implementing laser cutting, it mainly depends on the operator's operation stability to control the distance between the laser output head and the object to be cut, and cannot guarantee the accuracy of the entire laser cutting process. The process is carried out stably and reliably.
发明内容Contents of the invention
针对现有技术中存在的不足,本发明提供了一种将待割物体的夹紧定位和激光输出集成的手持式激光切割头。Aiming at the deficiencies in the prior art, the present invention provides a hand-held laser cutting head that integrates the clamping and positioning of the object to be cut and the laser output.
本发明所采用的技术方案为:一种具有夹持功能的手持式激光切割头,包括壳体、激光输出头、拉杆手柄、拉杆、复位板、弹簧、机械抓手、焦点调节传动机构;所述拉杆贯穿壳体,其一端连接到拉杆手柄,另一端连接到机械抓手,所述拉杆与所述复位板刚性连接;所述弹簧的一端固定于所述复位板上,另一端固定于壳体上;所述机械抓手通过连杆和固定板与壳体连接,所述固定板与壳体之间为刚性连接,所述连杆和所述固定板为活动连接,所述机械抓手和所述连杆为活动连接;所述激光输出头通过激光头支撑套和激光头固定螺钉固定于壳体上,激光出口与所述机械抓手同侧;所述激光输出头上安装有所述焦点调节传动机构。The technical solution adopted in the present invention is: a hand-held laser cutting head with a clamping function, including a housing, a laser output head, a pull rod handle, a pull rod, a reset plate, a spring, a mechanical gripper, and a focus adjustment transmission mechanism; The pull rod runs through the housing, one end of which is connected to the handle of the pull rod, and the other end is connected to the mechanical gripper, and the pull rod is rigidly connected to the reset plate; one end of the spring is fixed on the reset plate, and the other end is fixed to the housing On the body; the mechanical gripper is connected to the housing through a connecting rod and a fixed plate, the fixed plate and the housing are rigidly connected, the connecting rod and the fixed plate are movably connected, and the mechanical gripper It is movably connected with the connecting rod; the laser output head is fixed on the shell through the laser head support sleeve and the laser head fixing screw, and the laser outlet is on the same side as the mechanical gripper; the laser output head is installed with a Describe the focus adjustment transmission mechanism.
所述焦点调节传动机构上连接有焦点调节手柄。A focus adjustment handle is connected to the focus adjustment transmission mechanism.
所述拉杆手柄和把手处于壳体的同一侧。把手上安装有激光开关和辅助气体开关。The pull rod handle and handle are on the same side of the housing. A laser switch and an auxiliary gas switch are installed on the handle.
所述焦点调节传动机构为可传递交错轴之间运动的机械传动机构。The focus adjustment transmission mechanism is a mechanical transmission mechanism capable of transmitting motion between the interlaced axes.
进一步,所述焦点调节传动机构包括直齿轮和齿条,所述直齿轮与焦点调节手柄同轴,其轴线垂直于所述激光输出头轴线,所述直齿轮与所述齿条啮合,所述齿条与所述激光输出头刚性连接在一起。Further, the focus adjustment transmission mechanism includes a spur gear and a rack. The spur gear is coaxial with the focus adjustment handle, and its axis is perpendicular to the axis of the laser output head. The spur gear meshes with the rack. The rack is rigidly connected with the laser output head.
本发明的技术效果为:将机械抓手和激光头和焦点调节传动机构集成到一个简易装置中,实现了待割物体的夹紧、定位和激光输出的有效集成,其结构简单;通过把手和拉杆手柄的配合,使设备使用方便,便于进行单手操作;由于机械抓手便于使用,可以进行定位后的旋转,因此该装置适合于切割绳状物体。The technical effect of the invention is: the mechanical gripper, the laser head and the focus adjustment transmission mechanism are integrated into a simple device, which realizes the effective integration of clamping, positioning and laser output of the object to be cut, and its structure is simple; through the handle and The cooperation of the pull rod handle makes the equipment easy to use and one-handed operation; because the mechanical gripper is easy to use and can be rotated after positioning, the device is suitable for cutting rope-like objects.
附图说明Description of drawings
图1是本发明提供的具有夹持功能的手持式激光切割头示意图;Fig. 1 is a schematic diagram of a hand-held laser cutting head with clamping function provided by the present invention;
其中:1.把手,2.激光开关,3.辅助气体开关,4.拉杆手柄,5.拉杆,6.复位板,7.弹簧,8.激光输出头,9.激光头支撑套,10.激光头锁紧螺钉,11.机械抓手,12.待割物体,13.焦点调节手柄,14.焦点调节传动机构,15.光纤,16.辅助气体管道,17.连杆,18.固定板。Among them: 1. handle, 2. laser switch, 3. auxiliary gas switch, 4. lever handle, 5. lever, 6. reset plate, 7. spring, 8. laser output head, 9. laser head support sleeve, 10. Laser head locking screw, 11. Mechanical gripper, 12. Object to be cut, 13. Focus adjustment handle, 14. Focus adjustment transmission mechanism, 15. Optical fiber, 16. Auxiliary gas pipeline, 17. Connecting rod, 18. Fixed plate .
具体实施方式Detailed ways
图1为本发明的一个实施例,其包括壳体、激光输出头8、拉杆手柄4、拉杆5、复位板6、弹簧7、机械抓手11、焦点调节传动机构14;拉杆5贯穿壳体,其一端连接到拉杆手柄4,另一端连接到机械抓手11,拉杆5穿过复位板6,并与之刚性连接;弹簧7的一端固定于复位板6上,另一端固定于壳体上;机械抓手11通过连杆17和固定板18与壳体连接,固定板18与壳体之间为刚性连接,连杆17和固定板18为活动连接,机械抓手11和连杆17为活动连接;激光输出头8通过激光头支撑套9和激光头固定螺钉10固定于壳体上,激光出口与所述机械抓手11同侧;激光输出头8上安装有焦点调节传动机构14,焦点调节传动机构14上连接有焦点调节手柄13。拉杆手柄4和把手1处于壳体的同一侧,把手1上安装有激光开关2和辅助气体开关3。Figure 1 is an embodiment of the present invention, which includes a housing, a
焦点调节传动机构14可以是任何可传递交错轴之间运动的机械传动机构。在实施例中的焦点调节传动机构14包括直齿轮和齿条,直齿轮与焦点调节手柄13同轴,其轴线垂直于激光输出头8轴线,直齿轮与齿条啮合,齿条与激光输出头8刚性连接在一起。The focus
在用该装置实施激光切割时,操作者手持把手1,上提拉杆手柄4,拉杆5整体上移,复位板6随拉杆5一起上移,一端固定于复位板的弹簧7被拉开,所以拉杆上移需要克服弹簧7的复位弹力。拉杆5上移带动夹持机械抓手11收紧,夹紧待割物12后,操作者通过把手1上激光开关2打开激光,激光通过激光输出头8作用于待割物体表面,实施激光切割。When using this device to implement laser cutting, the operator holds the handle 1, lifts the handle 4 of the pull rod, the
激光切割之前或者切割过程中,可以根据需要,通过焦点调节机构14调整作用于待割物体表面功率密度大小。具体操作为:松开激光输出头固定螺钉10,旋转焦点调节手柄13,通过焦点调节传动机构14,控制激光输出头8整体上下移动,改变作用于待割物体表面的光斑大小,即改变作用于待割物体表面功率密度的大小。调整完毕后,锁紧激光输出头固定螺钉10,继续实施激光切割。割断物体后,关闭激光,松开拉杆2,在弹簧7的复位弹力作用下,拉杆5下移,机械抓手11张开,松开待割物体12,完成激光切割过程。Before or during laser cutting, the power density acting on the surface of the object to be cut can be adjusted through the
当待割对象为直径较粗的绳状物体时,对于轴向某特定点,可从径向不同角度,实施多点激光切割,以保证割穿物体。具体实施方法:当需要实施径向多点激光切割时,操作者先关闭激光,松开待割物体12。手握激光切割头把手1,在原位沿待割物体径向旋转一角度,重新夹紧待割物体12,打开激光,实施激光切割。沿径向旋转角度的大小,可根据待割物体12的直径自行确定,当直径较大时,旋转角度小一点,当直径较小时,旋转角度大一点,以最终割穿物体为最终目的。When the object to be cut is a rope-shaped object with a thicker diameter, for a specific point in the axial direction, multi-point laser cutting can be implemented from different angles in the radial direction to ensure that the object is cut through. Specific implementation method: when radial multi-point laser cutting is required, the operator first turns off the laser and releases the
激光输出头8与内部核心部件光纤12相连,光纤12中传输的激光可以来自于光纤激光器,也可以来自于某些输出激光适合在光纤中传输的激光器,如Nd3+:YAG输出的1064nm激光。该激光开光2为电气开关,与激光源连接,用于控制激光源头的开和关。The
激光切割过程中,可根据实际需要,通过把手上的辅助气体开关3,控制辅助气体的开和关。辅助气体开关3为电气开关,与辅助气体源连接,用于控制辅助气体源头的开和关。During the laser cutting process, according to actual needs, the
具有夹持功能的手持式激光切割头,当用于灰尘较多或者水环境中时,为了保护核心光学元器件,需要在激光输出头内设置防护镜。另外,为了防止灰尘对激光的散射或水环境对激光的吸收,导致激光传输损耗增大,建议在灰尘较多或者水体环境中一定要打开辅助气体,高压辅助气体有助于吹除激光传输光路中的灰尘,或者排开待割物体表面的水,降低激光传输损耗,以保证有效实施激光切割。When the handheld laser cutting head with clamping function is used in a dusty or water environment, in order to protect the core optical components, it is necessary to set a protective mirror in the laser output head. In addition, in order to prevent the dust from scattering the laser or the water environment from absorbing the laser, resulting in increased laser transmission loss, it is recommended that the auxiliary gas must be turned on in a dusty or water environment. The high-pressure auxiliary gas can help blow off the laser transmission optical path The dust in the medium, or the water on the surface of the object to be cut is drained to reduce the laser transmission loss, so as to ensure the effective implementation of laser cutting.
该装置将机器抓手和激光头和焦点调节传动机构集成到一个简易装置中,实现了待割物体的夹紧、定位和激光输出的有效集成,其结构简单;通过把手和拉杆手柄的配合,使设备使用方便,便于进行单手操作;由于机械抓住便于使用,可以进行定位后的旋转,因此尤其适用于需要切割绳状物体的场合,如缠绕船舶螺旋桨的水下钢缆割断、建筑物钢筋拆解等。The device integrates the machine gripper, laser head and focus adjustment transmission mechanism into a simple device, which realizes the effective integration of clamping, positioning and laser output of the object to be cut. Its structure is simple; through the cooperation of the handle and the handle of the pull rod, Make the equipment easy to use and easy to operate with one hand; because the mechanical grasp is easy to use and can be rotated after positioning, it is especially suitable for occasions that need to cut rope-like objects, such as cutting underwater steel cables wrapped around ship propellers, buildings Rebar dismantling, etc.
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Cited By (4)
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CN107552979A (en) * | 2017-10-30 | 2018-01-09 | 扬中市惠丰包装有限公司 | A kind of hand-holdable formula laser cutting device |
CN108067757A (en) * | 2017-12-20 | 2018-05-25 | 玉林市金腾建材有限公司 | A kind of steel pipe laser cutting machine tool stent |
CN108838525A (en) * | 2018-07-25 | 2018-11-20 | 杨晟 | Portable underwater wirerope laser cutting system and application method |
CN112869209A (en) * | 2019-11-29 | 2021-06-01 | 西北农林科技大学 | Laser cutting device for picked apple stalks |
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JP2000094071A (en) * | 1998-09-18 | 2000-04-04 | Amada Co Ltd | Method and system for machining plate |
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DE202004014772U1 (en) * | 2004-09-21 | 2004-12-16 | Mobil Laser Tec Gmbh | Pipe-cutting device for partly automated cutting of objects like pipes applies thermal cutting process with positioning and measuring devices |
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CN101633059A (en) * | 2009-08-03 | 2010-01-27 | 北京二七轨道交通装备有限责任公司 | prepunching device used before laser cutting |
CN101862911A (en) * | 2010-03-11 | 2010-10-20 | 广东海洋大学 | A Handheld Laser Cutting Method |
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CN107552979A (en) * | 2017-10-30 | 2018-01-09 | 扬中市惠丰包装有限公司 | A kind of hand-holdable formula laser cutting device |
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CN112869209A (en) * | 2019-11-29 | 2021-06-01 | 西北农林科技大学 | Laser cutting device for picked apple stalks |
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