CN101935047B - MAPSO (Modified Adaptive Particle Swarm Optimization) molecular sieve and synthetic method thereof - Google Patents
MAPSO (Modified Adaptive Particle Swarm Optimization) molecular sieve and synthetic method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明是关于一种MAPSO分子筛及其合成方法。The invention relates to a MAPSO molecular sieve and a synthesis method thereof.
背景技术 Background technique
磷酸铝分子筛是美国UCC公司在二十世纪八十年代初发明的新一代分子筛(USP4310440),该类分子筛的特点是其骨架由磷氧四面体和铝氧四面体交替连接而成,由于分子筛骨架呈电中性,因此没有阳离子交换性能和催化反应性能。磷酸铝分子筛是一系列分子筛,分别具有独特的XRD特征谱图和数据,其中既有与已有的硅酸铝分子筛具有相同晶体结构的分子筛,也有已有的硅酸铝分子筛中没有的新型结构的分子筛。Aluminum phosphate molecular sieve is a new generation of molecular sieve (USP4310440) invented by UCC Corporation in the United States in the early 1980s. It is electrically neutral, so it has no cation exchange performance and catalytic reaction performance. Aluminum phosphate molecular sieves are a series of molecular sieves with unique XRD characteristic spectra and data. Among them, there are molecular sieves with the same crystal structure as the existing aluminum silicate molecular sieves, and there are also new structures that are not found in the existing aluminum silicate molecular sieves. of molecular sieves.
在磷酸铝分子筛骨架中引入硅,则成为磷酸硅铝分子筛,即SAPO系列分子筛(美国UCC公司,USP4440871),其分子筛骨架由磷氧四面体、铝氧四面体和硅氧四面体构成,由于骨架带负电荷,骨架外有平衡阳离子存在,因此具有阳离子交换性能,当骨架外阳离子为H+时,分子筛具有酸性中心,因此具有酸性催化反应性能。磷酸硅铝分子筛作为催化剂的活性组元已经广泛用于炼油和石油化工等领域中,如催化裂化、加氢裂化、异构化、芳烃烷基化、含氧有机化合物的转化等。Introducing silicon into the framework of aluminum phosphate molecular sieves will become silicoaluminophosphate molecular sieves, that is, SAPO series molecular sieves (UCC, USP4440871). Negatively charged, there are balance cations outside the framework, so it has cation exchange performance. When the cation outside the framework is H + , the molecular sieve has an acidic center, so it has acid catalytic reaction performance. As the active component of catalyst, silicoaluminophosphate molecular sieve has been widely used in the fields of oil refining and petrochemical industry, such as catalytic cracking, hydrocracking, isomerization, alkylation of aromatic hydrocarbons, conversion of oxygen-containing organic compounds, etc.
磷酸铝分子筛和磷酸硅铝分子筛由于其广泛的用途和潜在的应用领域得到了快速的发展,新型结构的分子筛和合成方法不断地发明出来。Aluminum phosphate molecular sieves and silicoaluminophosphate molecular sieves have been rapidly developed due to their wide range of uses and potential application fields, and molecular sieves with new structures and synthesis methods have been invented continuously.
中国专利CN 1485272A公布一种具有新型结构的磷酸硅铝分子筛(SRM-2),其焙烧脱除模板剂前的XRD数据至少含有如表A所示的衍射峰:焙烧脱除模板剂后的X-射线衍射数据至少含有表B的衍射峰;该分子筛焙烧脱除模板剂前的摩尔组成用氧化物形式的无水化学式表示为Al2O3∶yP2O5∶zSiO2,其中y的值为0.01~1.5,z的值为0.05~50;该分子筛焙烧脱除模板剂前的摩尔组成用氧化物形式的无水化学式表示时为xR∶Al2O3∶yP2O5∶zSiO2,Chinese patent CN 1485272A discloses a silicoaluminophosphate molecular sieve (SRM-2) with a novel structure, and its XRD data before the template agent is removed by roasting contains at least the diffraction peaks shown in Table A: X after the template agent is removed by roasting - The ray diffraction data contain at least the diffraction peaks of Table B; the molar composition of the molecular sieve before the template is removed by roasting is expressed as Al 2 O 3 : yP 2 O 5 : zSiO 2 in the anhydrous chemical formula of the oxide form, where the value of y The value of z is 0.01~1.5, and the value of z is 0.05~50; the molar composition of the molecular sieve before the template agent is removed by roasting is expressed by the anhydrous chemical formula of oxide form as xR: Al 2 O 3 : yP 2 O 5 : zSiO 2 ,
表ATable A
*W0~20%,M20~60%,S60~80%,VS80~100%。*W0~20%, M20~60%, S60~80%, VS80~100%.
表BForm B
发明内容 Contents of the invention
本发明的目的是提供一种MAPSO分子筛并提供其合成方法,该分子筛特别应用于含氧化合物的催化转化反应过程中时,具有突出的催化性能。The object of the present invention is to provide a MAPSO molecular sieve and its synthesis method. When the molecular sieve is especially applied in the catalytic conversion reaction process of oxygen-containing compounds, it has outstanding catalytic performance.
本发明提供一种MAPSO分子筛,其特征在于焙烧脱除模板剂前的X-射线衍射数据至少含有表1所示的衍射峰,焙烧脱除模板剂后的X-射线衍射数据至少含有表2的衍射峰;其摩尔组成用氧化物形式的无水化学式表示为xR∶Al2O3∶yP2O5∶zSiO2∶nMO;其中R为存在于分子筛晶体孔道内的模板剂,x的值为0.01~8.0,优选0.02~7.0,更优选0.05~6.0;y的值为0.01~1.5,优选0.10~1.4,更优选0.15~1.2;z的值为0.01~30,优选0.02~20,更优选0.05~10;n的值为0.001~1.0,优选0.002~0.8,更优选0.003~0.6。该分子筛用于甲醇制低碳烯烃反应过程时,与SRM-2分子筛催化剂比较,具有更高的低碳烯烃选择性;在乙醇脱水制乙烯反应中,与SAPO-34分子筛催化剂相比,具有更高的选择性。The present invention provides a MAPSO molecular sieve, which is characterized in that the X-ray diffraction data before calcination to remove the template agent at least contains the diffraction peaks shown in Table 1, and the X-ray diffraction data after calcination and removal of the template agent contains at least those in Table 2. Diffraction peak; its molar composition is represented by the anhydrous chemical formula of oxide form as xR: Al 2 O 3 : yP 2 O 5 : zSiO 2 : nMO; where R is the template agent existing in the molecular sieve crystal channel, and the value of x is 0.01-8.0, preferably 0.02-7.0, more preferably 0.05-6.0; the value of y is 0.01-1.5, preferably 0.10-1.4, more preferably 0.15-1.2; the value of z is 0.01-30, preferably 0.02-20, more preferably 0.05 ~10; the value of n is 0.001~1.0, preferably 0.002~0.8, more preferably 0.003~0.6. Compared with the SRM-2 molecular sieve catalyst, the molecular sieve has a higher selectivity for light olefins when used in the reaction process of methanol to light olefins; in the reaction of ethanol dehydration to ethylene, compared with the SAPO-34 molecular sieve catalyst, it has higher selectivity. High selectivity.
表1Table 1
表2Table 2
本发明所提供合成上述分子筛的合成方法,以含有但不限于如下的含磷化合物如磷酸、次磷酸、磷酸盐及有机磷化物的一种或任意几种混和物为磷源,其中优选磷酸;以水合氧化铝(拟薄水铝石物相)、异丙醇铝或磷酸铝一种或任意几种混和物为铝源,优选水合氧化铝(拟薄水铝石物相)和异丙醇铝;以IIA族金属氧化物、IIA族金属盐与IIA族金属的有机物的一种或任意几种混合物为IIA族金属元素化合物,其中优选IIA族金属盐和金属IIA族金属氧化物,更优选IIA族金属氧化物、IIA族金属的卤素盐化合物、IIA族金属的硝酸盐化合物和IIA族金属的硫酸盐化合物。以硅溶胶、活性二氧化硅、正硅酸乙酯或固体硅胶的一种或任意几种混和物为硅源,以二乙胺、二乙胺与三乙胺、二正丙胺中任意一种或两种的混合物为模板剂。将上述原料按投料比aR∶Al2O3∶bP2O5∶cSiO2∶dMO∶eH2O将铝源、磷源、硅源及有机模板剂混合成胶,胶体在5-90℃老化5-80小时后加入IIA族金属元素化合物,加入以干基计0.1~15重量%的晶种,将其水热晶化并回收产物,其中a为模板剂的摩尔数,其值为0.01~10.0,优选0.2~8.0,更优选0.5~7.0,b的值为0.1~2.5,优选0.5~2.0,更优选0.6~1.5;c的值为0.01~30,优选0.02~20,更优选0.05~10,d的值为0.001~1.0,优选0.002~0.8,更优选0.003~0.6;e的值为5~150,优选10~120,更优选15~100。The synthetic method for synthesizing the above-mentioned molecular sieve provided by the present invention uses one or any mixture of the following phosphorus-containing compounds such as phosphoric acid, hypophosphorous acid, phosphate and organic phosphide as the phosphorus source, preferably phosphoric acid; Use hydrated alumina (pseudo-boehmite phase), aluminum isopropoxide or aluminum phosphate or any mixture of several kinds of aluminum as the aluminum source, preferably hydrated alumina (pseudo-boehmite phase) and isopropanol Aluminum; one or any mixture of Group IIA metal oxides, Group IIA metal salts and organic compounds of Group IIA metals as Group IIA metal element compounds, among which Group IIA metal salts and metal Group IIA metal oxides are preferred, more preferably Group IIA metal oxides, Group IIA metal halide compounds, Group IIA metal nitrate compounds, and Group IIA metal sulfate compounds. One or any mixture of silica sol, active silica, tetraethyl orthosilicate or solid silica gel as silicon source, any one of diethylamine, diethylamine and triethylamine, di-n-propylamine Or a mixture of the two is a templating agent. Mix the above raw materials according to the feed ratio aR: Al 2 O 3 : bP 2 O 5 : cSiO 2 : dMO: eH 2 O, mix the aluminum source, phosphorus source, silicon source and organic template to form a colloid, and the colloid is aged at 5-90°C After 5-80 hours, add the group IIA metal element compound, add 0.1-15% by weight seed crystals on a dry basis, hydrothermally crystallize it and recover the product, wherein a is the number of moles of the template agent, and its value is 0.01- 10.0, preferably 0.2-8.0, more preferably 0.5-7.0, the value of b is 0.1-2.5, preferably 0.5-2.0, more preferably 0.6-1.5; the value of c is 0.01-30, preferably 0.02-20, more preferably 0.05-10 , the value of d is 0.001-1.0, preferably 0.002-0.8, more preferably 0.003-0.6; the value of e is 5-150, preferably 10-120, more preferably 15-100.
在本发明提供的方法中,尽管在优选的投料比和优选的成胶温度以及加入适量晶种的条件下,对加入晶种和成胶次序的要求不是必须的,但在一般的上述条件下,选择一定的投料次序对提高分子筛的晶化速率,从而缩短晶化时间,提高产品的结晶度都有显著的优点。其中除金属盐外的原料的投料次序优选的可以有如下几种:In the method provided by the present invention, although under the condition of preferred charging ratio and preferred gelling temperature and adding appropriate amount of seed crystals, the requirements for adding seed crystals and gelling sequence are not necessary, but under the general above-mentioned conditions , Selecting a certain feeding sequence has significant advantages in increasing the crystallization rate of molecular sieves, thereby shortening the crystallization time and improving the crystallinity of the product. Wherein the preferred feeding order of raw materials except metal salts can be as follows:
将磷源、铝源与水任意顺序混合,水一次加入或多次加入,搅拌均匀后,以任意顺序加入模板剂、硅源和晶种。Mix phosphorus source, aluminum source and water in any order, add water once or several times, after stirring evenly, add template agent, silicon source and seed crystal in any order.
将铝源和水混合,然后加入磷酸与水的混合溶液,搅拌均匀后,再以任意顺序加入模板剂、硅源和晶种。Mix the aluminum source and water, then add the mixed solution of phosphoric acid and water, stir evenly, then add template agent, silicon source and crystal seed in any order.
将磷源和铝源与部分水混合,搅拌均匀后,以任意顺序加入模板剂、硅源、晶种和剩余的水,剩余的水在任何步骤一次加入或多次加入。Mix the phosphorus source and the aluminum source with part of the water, stir evenly, add the template agent, the silicon source, the seed crystal and the remaining water in any order, and add the remaining water once or multiple times at any step.
将硅源、铝源和磷源混合,搅拌均匀后,以任意顺序加入模板剂、晶种和水,水在任何步骤一次加入或多次加入。Mix silicon source, aluminum source and phosphorus source, stir evenly, add templating agent, seed crystal and water in any order, water is added once or multiple times at any step.
将部分水、硅源、铝源、磷源混合,搅拌均匀后,以任意顺序加入模板剂、晶种和剩余的水,水在任何步骤一次加入或多次加入。Mix part of the water, silicon source, aluminum source, and phosphorus source, and after stirring evenly, add template agent, seed crystal and the remaining water in any order, and add water once or multiple times at any step.
另外,本发明分子筛晶种选自以中国专利CN 1485272A合成的分子筛(SRM-2)或本发明的分子筛,作为晶种的上述分子筛,无论焙烧脱除模板剂与否,都适合于本发明提供的合成方法中作为晶种使用,晶种加入量为分子筛干基的0.1~15m%,优选0.5~14m%。In addition, the molecular sieve seed crystal of the present invention is selected from the molecular sieve (SRM-2) synthesized by Chinese patent CN 1485272A or the molecular sieve of the present invention. It is used as a crystal seed in the synthesis method of , and the added amount of the seed crystal is 0.1-15m% of the dry basis of the molecular sieve, preferably 0.5-14m%.
在本发明提供的合成方法中,所说的成胶温度为5~100℃,优选10~90℃,更优选的温度为15~80℃;晶化温度为100~250℃;晶化时间为4~500小时,其中优选10~100小时。In the synthesis method provided by the present invention, said gelling temperature is 5-100°C, preferably 10-90°C, more preferably 15-80°C; the crystallization temperature is 100-250°C; the crystallization time is 4 to 500 hours, preferably 10 to 100 hours.
本发明提供的合成方法中,所说的晶化条件可以是先升温到100-160℃,恒温0.5~20小时,再升温到165~250℃继续晶化3~200小时,优选6~100小时。In the synthesis method provided by the present invention, the crystallization conditions may be to first raise the temperature to 100-160°C, keep the temperature constant for 0.5-20 hours, then raise the temperature to 165-250°C and continue the crystallization for 3-200 hours, preferably 6-100 hours .
本发明提供的分子筛,所说的焙烧脱出模板剂的条件是在300~800℃下焙烧1~30小时。For the molecular sieve provided by the present invention, the condition for said calcination to remove the template agent is to calcine at 300-800° C. for 1-30 hours.
尽管在静态和动态条件下都能合成出该新型结构的MAPSO分子筛,但优选的晶化是在自生压力下动态进行,如在搅拌条件下进行升温和恒温晶化。这种搅拌条件除一般意义下的增加系统的均匀性,还包括增加传热和传质的效率,对抑制CHA相、AFO相及其它杂晶相都有明显的优点。Although the MAPSO molecular sieve with this new structure can be synthesized under both static and dynamic conditions, the preferred crystallization is carried out dynamically under autogenous pressure, such as heating and constant temperature crystallization under stirring conditions. In addition to increasing the uniformity of the system in the general sense, this stirring condition also includes increasing the efficiency of heat transfer and mass transfer, and has obvious advantages in suppressing CHA phase, AFO phase and other miscellaneous crystal phases.
本发明所提供的分子筛可以用于烃类的转化反应,如催化裂化、加氢裂化、异构化、催化脱蜡等催化剂的酸性组分,也可用于含氧有机化合物的转化反应,如甲醇、乙醇、二甲醚等的转化反应。The molecular sieve provided by the present invention can be used for the conversion reaction of hydrocarbons, such as the acidic component of catalysts such as catalytic cracking, hydrocracking, isomerization, catalytic dewaxing, etc., and can also be used for the conversion reaction of oxygen-containing organic compounds, such as methanol , ethanol, dimethyl ether, etc. conversion reaction.
具体实施方式 Detailed ways
下面的实施例将对本发明作进一步说明,但并不因此而限制本发明的内容。The following examples will further illustrate the present invention, but do not limit the content of the present invention thereby.
各实施例和对比例中分子筛的X-射线粉末衍射测定所用仪器为德国产Bruker D5005,采用CuKα射线;分子筛组成用X射线荧光光谱法测定。The instrument used for X-ray powder diffraction determination of molecular sieves in each embodiment and comparative example is Bruker D5005 made in Germany, using CuKα rays; the composition of molecular sieves is determined by X-ray fluorescence spectrometry.
对比例1Comparative example 1
本对比例说明以CN 1485272A的方法进行SRM-2结构分子筛的合成。This comparison example description carries out the synthesis of SRM-2 structure molecular sieve with the method of CN 1485272A.
将147.58克磷酸(含85重量%的H3PO4)和593.43克去离子水加入到置于50℃水浴中的成胶釜中混合并搅拌均匀,搅拌30分钟后向其中加入117.53克水合氧化铝(即拟薄水铝石,含69.4重量%的Al2O3,长岭石化公司催化剂厂商业产品),搅拌混合2小时。然后,将118.21克二乙胺加入到上述成胶釜中,继续搅拌混合1小时后,加入96.13克硅溶胶(含30重量%的SiO2,北京飞龙马科贸有限公司),搅拌均匀后加入11.79克SRM-2分子筛,充分搅拌2小时,制成反应混合物。将反应混合物装封入不锈钢晶化釜,在185℃和自生压力下搅拌晶化40小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定(扫描范围为2θ=5°-35°,下同),其结果说明所合成的分子筛为SRM-2结构分子筛。Add 147.58 grams of phosphoric acid (containing 85% by weight of H 3 PO 4 ) and 593.43 grams of deionized water into a gelling kettle placed in a water bath at 50°C and mix them evenly. After stirring for 30 minutes, add 117.53 grams of hydrated oxygen Aluminum (namely, pseudo-boehmite, containing 69.4% by weight of Al 2 O 3 , a commercial product of Changling Petrochemical Co., Ltd. Catalyst Factory), was stirred and mixed for 2 hours. Then, 118.21 grams of diethylamine was added to the above-mentioned gelling kettle, and after stirring and mixing for 1 hour, 96.13 grams of silica sol (containing 30% by weight of SiO 2 , Beijing Feilong Ma Kemao Co., Ltd.) was added, stirred evenly, and then added 11.79 grams of SRM-2 molecular sieves were stirred well for 2 hours to prepare a reaction mixture. The reaction mixture was sealed in a stainless steel crystallization kettle, and stirred and crystallized at 185° C. and autogenous pressure for 40 hours. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement (scanning range is 2θ=5°-35°, the same below), and the result shows that the synthesized molecular sieve is a molecular sieve with SRM-2 structure.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.78P2O5∶0.56SiO2。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. The molar composition of the molecular sieve framework determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.78P 2 O 5 : 0.56SiO 2 .
对比例2Comparative example 2
用专利ZL99126308.1的方法进行SAPO-34分子筛的合成。Synthesis of SAPO-34 molecular sieve was carried out by the method of patent ZL99126308.1.
将249.4克磷酸(含88.5重量%的H3PO4)与1025克去离子水中在置于25℃水浴中的成胶釜中混合并搅拌均匀,搅拌30分钟后向其中加入204克水合氧化铝(即拟薄水铝石,含72重量%的Al2O3,长岭石化公司催化剂厂商业产品)搅拌混合2小时。然后,将105.0克二乙胺(化学纯试剂)和57.2克三乙胺加入到上述成胶釜中,继续搅拌混合1小时。最后,加入194.1克硅溶胶(含26重量%的SiO2,青岛海洋化工厂商业产品)充分搅拌2小时,制成反应混合物。将反应混合物装封入不锈钢晶化釜,在180℃和自生压力下搅拌晶化48小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,其结果说明合成的分子筛为CHA结构分子筛,即SAPO-34分子筛。249.4 grams of phosphoric acid (containing 88.5% by weight of H 3 PO 4 ) and 1025 grams of deionized water were mixed and stirred uniformly in a gelling kettle placed in a water bath at 25°C, and 204 grams of hydrated alumina was added thereto after stirring for 30 minutes (that is, pseudo-boehmite, containing 72% by weight of Al 2 O 3 , a commercial product of Changling Petrochemical Co., Ltd. Catalyst Factory) was stirred and mixed for 2 hours. Then, 105.0 grams of diethylamine (chemically pure reagent) and 57.2 grams of triethylamine were added into the above-mentioned gelling kettle, and the stirring and mixing were continued for 1 hour. Finally, 194.1 g of silica sol (containing 26% by weight of SiO 2 , a commercial product of Qingdao Haiyang Chemical Factory) was added and stirred thoroughly for 2 hours to prepare a reaction mixture. The reaction mixture was sealed in a stainless steel crystallization kettle, and stirred and crystallized at 180° C. under autogenous pressure for 48 hours. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the result showed that the synthesized molecular sieve was a molecular sieve with a CHA structure, that is, SAPO-34 molecular sieve.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.75P2O5∶0.52SiO2。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. The molar composition of the molecular sieve framework determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.75P 2 O 5 : 0.52SiO 2 .
实施例1Example 1
将184.47克磷酸和605.07克去离子水的混合液加入到置于50℃水浴中的成胶釜中混合并搅拌30分钟,加入117.53克水合氧化铝(即拟薄水铝石,含69.4重量%的Al2O3,长岭石化公司催化剂厂商业产品,下同),继续搅拌2小时后,加入64.09克硅溶胶(含30重量%的SiO2,北京飞龙马科贸有限公司),充分搅拌2小时,再加入118.21克二乙胺到上述成胶釜中,搅拌均匀后在室温下静止老化16小时,加入8.30克氯化镁晶体(含98重量%的MgCl2·6H2O,下同,天津市光复精细化工研究所),搅拌30分钟后,加入14.32克SRM-2的分子筛原粉,继续搅拌30分钟,将反应混合物封装入不锈钢晶化釜,将温度升到150℃搅拌恒温16小时后,再升至185℃在自生压力下搅拌晶化84小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,结果如表7,其符合表1,说明其是本发明所指的SRM-6。The mixed solution of 184.47 grams of phosphoric acid and 605.07 grams of deionized water was added to a gelling kettle placed in a water bath at 50° C., mixed and stirred for 30 minutes, and 117.53 grams of hydrated alumina (i.e. pseudo-boehmite, containing 69.4% by weight Al 2 O 3 , Changling Petrochemical Company Catalyst Factory commercial product, the same below), after continuing to stir for 2 hours, add 64.09 grams of silica sol (containing 30% by weight of SiO 2 , Beijing Feilongma Science and Trade Co., Ltd.), fully stir After 2 hours, add 118.21 grams of diethylamine to the above-mentioned gelling kettle, stir evenly, and leave it to age at room temperature for 16 hours, then add 8.30 grams of magnesium chloride crystals (containing 98% by weight of MgCl 2 6H 2 O, the same below, Tianjin City Guangfu Fine Chemical Research Institute), after stirring for 30 minutes, add 14.32 grams of SRM-2 molecular sieve powder, continue to stir for 30 minutes, seal the reaction mixture into a stainless steel crystallization kettle, raise the temperature to 150°C and stir for 16 hours , and then raised to 185°C for 84 hours of crystallization under autogenous pressure. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 7, which conforms to Table 1, indicating that it is the SRM-6 referred to in the present invention.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。取部分该晶化产品作X-射线粉末衍射测定,结果如表8;X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.89P2O5∶0.43SiO2∶0.076MgO。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 8; the molar composition of the molecular sieve skeleton determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.89P 2 O 5 : 0.43SiO 2 : 0.076MgO.
表3table 3
表4Table 4
实施例2Example 2
将1121.49克硅溶胶、117.53克水合氧化铝和294.24克去离子水加入到置于70℃水浴中的成胶釜中混合并搅拌30分钟,将221.36克磷酸加入成胶釜中搅拌2小时后,将354.62克二乙胺加入到上述成胶釜中,充分搅拌2小时,制成反应混合物。搅拌均匀后在35℃下静止老化24小时,然后,加入6.55克氧化镁粉末(含98.5重量%的MgO,下同,国药集团化学试剂有限公司),搅拌30分钟后,加入48.49克SRM-2的分子筛原粉,搅拌30分钟,将反应混合物封装入不锈钢晶化釜,将温度升到120℃搅拌恒温4小时后,再升至210℃在自生压力下搅拌晶化20小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,结果如表5,其符合表1,说明其是本发明所指的SRM-6。Add 1121.49 grams of silica sol, 117.53 grams of hydrated alumina and 294.24 grams of deionized water into a gelling kettle placed in a 70°C water bath, mix and stir for 30 minutes, add 221.36 grams of phosphoric acid into the gelling kettle and stir for 2 hours, 354.62 g of diethylamine was added into the above-mentioned gelling still, and stirred thoroughly for 2 hours to prepare a reaction mixture. Stir evenly and age at 35°C for 24 hours, then add 6.55 grams of magnesium oxide powder (containing 98.5% by weight of MgO, the same below, Sinopharm Chemical Reagent Co., Ltd.), stir for 30 minutes, then add 48.49 grams of SRM-2 The raw molecular sieve powder was stirred for 30 minutes, the reaction mixture was packed into a stainless steel crystallization kettle, the temperature was raised to 120°C and stirred for 4 hours, and then raised to 210°C for 20 hours under autogenous pressure for crystallization. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 5, which conforms to Table 1, indicating that it is the SRM-6 referred to in the present invention.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。取部分该晶化产品作X-射线粉末衍射测定,结果如表6;X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.32P2O5∶5.34SiO2∶0.25MgO。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 6; the molar composition of the molecular sieve skeleton determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.32P 2 O 5 : 5.34SiO 2 : 0.25MgO.
表5table 5
表6Table 6
实施例3Example 3
将117.53克水合氧化铝305.72克去离子水加入到置于25℃水浴中的成胶釜中混合并搅拌均匀并搅拌30分钟,将147.58克磷酸(含85重量%的H3PO4,下同)加入成胶釜中,继续搅拌2小时。将88.65克二乙胺加入到上述成胶釜中后,搅拌1小时后,加入96.13克硅溶胶,搅拌均匀后在50℃下搅拌老化10小时,加入16.37克氧化镁粉末搅拌30分钟加入14.15克焙烧后的SRM-2的分子筛,充分搅拌2小时,制成反应混合物。将反应混合物封装入不锈钢晶化釜,在185℃和自生压力下搅拌晶化48小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,结果如表3,其符合表1,说明其是本发明所指的SRM-6。117.53 grams of hydrated alumina and 305.72 grams of deionized water were added to a gelling kettle placed in a water bath at 25°C, mixed and stirred evenly and stirred for 30 minutes, and 147.58 grams of phosphoric acid (containing 85% by weight of H 3 PO 4 , the same below ) was added into the gelling kettle and continued to stir for 2 hours. After adding 88.65 grams of diethylamine into the above-mentioned gelling kettle, after stirring for 1 hour, add 96.13 grams of silica sol, stir well and then stir and age at 50°C for 10 hours, add 16.37 grams of magnesium oxide powder and stir for 30 minutes, add 14.15 grams of The roasted SRM-2 molecular sieves were fully stirred for 2 hours to prepare a reaction mixture. The reaction mixture was packaged into a stainless steel crystallization kettle, stirred and crystallized at 185° C. under autogenous pressure for 48 hours. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 3, which conforms to Table 1, indicating that it is the SRM-6 referred to in the present invention.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。取部分该晶化产品作X-射线粉末衍射测定,结果如表4;X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.73P2O5∶0.54SiO2∶0.39MgO。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 4; the molar composition of the molecular sieve skeleton determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.73P 2 O 5 : 0.54SiO 2 : 0.39MgO.
表7Table 7
表8Table 8
实施例4Example 4
将117.53克水合氧化铝和488.87克去离子水加入到置于35℃水浴中的成胶釜中混合并搅拌30分钟,加入129.13克磷酸,继续搅拌2个小时,将118.21克二乙胺加入到上述成胶釜中,搅拌均匀后在60下静止老化15小时,加入16.60克氯化镁晶体,搅拌30分钟后,加入14.07克SRM-2的分子筛原粉,再搅拌30分钟后,加入32.04克硅溶胶,充分搅拌2小时,制成反应混合物。将部分反应混合物封装入不锈钢晶化釜,将温度升到130℃搅拌恒温8小时后,再升至200℃在自生压力下搅拌晶化36小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,结果如表9,其符合表1,说明其是本发明所指的SRM-6。117.53 grams of hydrated alumina and 488.87 grams of deionized water were added to the gelling kettle placed in a water bath at 35°C, mixed and stirred for 30 minutes, 129.13 grams of phosphoric acid was added, and stirring was continued for 2 hours, and 118.21 grams of diethylamine was added to the In the above-mentioned gelling kettle, after stirring evenly, put it under 60 for static aging for 15 hours, add 16.60 grams of magnesium chloride crystals, stir for 30 minutes, add 14.07 grams of SRM-2 molecular sieve powder, and stir for another 30 minutes, then add 32.04 grams of silica sol , and stirred well for 2 hours to prepare a reaction mixture. Part of the reaction mixture was packaged into a stainless steel crystallization kettle, the temperature was raised to 130°C and stirred for 8 hours, and then raised to 200°C for 36 hours under autogenous pressure to crystallize with stirring. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 9, which conforms to Table 1, indicating that it is the SRM-6 referred to in the present invention.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。取部分该晶化产品作X-射线粉末衍射测定,结果如表10;X射线荧光光谱法测定分子筛骨架摩尔组成为:Al2O3∶0.83P2O5∶0.35SiO2∶0.15MgO。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 10; the molar composition of the molecular sieve skeleton determined by X-ray fluorescence spectrometry was: Al 2 O 3 : 0.83P 2 O 5 : 0.35SiO 2 : 0.15MgO.
表9Table 9
表10Table 10
实施例5Example 5
将117.53克水合氧化铝、和376.67克去离子水加入到置于60℃水浴中的成胶釜中混合并搅拌30分钟,将184.47克磷酸加入成胶釜中搅拌混合2小时。将160.21克硅溶胶加入到上述成胶釜中,继续搅拌混合1小时后,加入147.76克二乙胺,充分搅拌2小时制成反应混合物,在室温下静止老化24小时,加入30.00克的氯化钙水合物(含98重量%的CaCl2·2H2O,天津市塘沽滨海化工制冷电器厂),搅拌均匀加入33.49克SRM-2分子筛原粉搅拌30分钟,将部分反应混合物封装入不锈钢晶化釜,,将温度升到140℃搅拌恒温8小时后,再升至175℃在自生压力下搅拌晶化36小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,其结果如表11,其符合表1的特征,说明其为SRM-6。Add 117.53 grams of hydrated alumina and 376.67 grams of deionized water into the gelling kettle placed in a water bath at 60°C, mix and stir for 30 minutes, add 184.47 grams of phosphoric acid into the gelling kettle and stir for 2 hours. Add 160.21 grams of silica sol into the above-mentioned gelling kettle, continue stirring and mixing for 1 hour, add 147.76 grams of diethylamine, stir fully for 2 hours to make a reaction mixture, leave it at room temperature for static aging for 24 hours, add 30.00 grams of chlorinated Calcium hydrate (containing 98% by weight of CaCl 2 2H 2 O, Tianjin Tanggu Binhai Chemical Refrigeration Appliance Factory), stirred evenly, added 33.49 grams of SRM-2 molecular sieve powder and stirred for 30 minutes, and encapsulated part of the reaction mixture into stainless steel for crystallization In the kettle, the temperature was raised to 140°C and stirred for 8 hours, then raised to 175°C and stirred for 36 hours under autogenous pressure for crystallization. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 11, which conforms to the characteristics of Table 1, indicating that it is SRM-6.
取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温。取部分该晶化产品作X-射线粉末衍射测定,结果如表12;X射线荧光光谱法测定样品分子筛的骨架摩尔组成以无水氧化物的摩尔组成为:Al2O3∶0.64P2O5∶0.79SiO2∶0.19CaO。Take part of the above-mentioned raw molecular sieve powder, raise the temperature to 550° C. in a roasting furnace and keep the temperature constant for 3 hours, and then naturally cool to room temperature in the air. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 12; X-ray fluorescence spectrometry was used to determine the molar composition of the skeleton of the sample molecular sieve, and the molar composition of the anhydrous oxide was: Al 2 O 3 : 0.64P 2 O 5 : 0.79 SiO 2 : 0.19 CaO.
表11Table 11
表12Table 12
实施例6Example 6
将117.53克水合氧化铝和351.01克去离子水加入到置于50℃水浴中的成胶釜中混合并搅拌均匀并搅拌30分钟,将147.58克磷酸加入成胶釜中搅拌混合30分钟后,在25℃下老化20小时,加入31.99克的氯化锶晶体(含100重量%的SrCl2·6H2O,北京新华化学试剂厂)。均匀搅拌2小时后将7.36克SRM-2分子筛原粉加入到上述成胶釜中,继续搅拌混合30分钟后,加入351.01克的去离子水搅拌30分钟后,加入118.21克的二乙胺,搅拌10分钟后,加入163.56二正丙胺,搅拌1个小时后加入128.17克硅溶胶,充分搅拌2小时,制成反应混合物。将部分反应混合物封装入不锈钢晶化釜,将温度升到130℃搅拌恒温15小时后,再升至200℃在自生压力下搅拌晶化16小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。Add 117.53 grams of hydrated alumina and 351.01 grams of deionized water to a gelling kettle placed in a water bath at 50°C, mix and stir evenly, and stir for 30 minutes. Add 147.58 grams of phosphoric acid to the gelling kettle and stir for 30 minutes. After aging at 25° C. for 20 hours, 31.99 g of strontium chloride crystals (containing 100% by weight of SrCl 2 ·6H 2 O, Beijing Xinhua Chemical Reagent Factory) were added. After uniform stirring for 2 hours, add 7.36 grams of SRM-2 molecular sieve powder into the above-mentioned gelling kettle, continue stirring and mixing for 30 minutes, add 351.01 grams of deionized water and stir for 30 minutes, add 118.21 grams of diethylamine, and stir After 10 minutes, 163.56 g of di-n-propylamine was added, and after stirring for 1 hour, 128.17 g of silica sol was added and stirred thoroughly for 2 hours to prepare a reaction mixture. Part of the reaction mixture was packaged into a stainless steel crystallization kettle, the temperature was raised to 130°C and stirred for 15 hours, then raised to 200°C and stirred for 16 hours under autogenous pressure for crystallization. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product.
取部分该晶化产品作X-射线粉末衍射测定,结果如表13,其符合表1的特征,说明其为SRM-6。取部分上述的分子筛原粉,在焙烧炉中升温至550℃并恒温3小时,然后在空气中自然冷却至室温,取部分该晶化产品作X-射线粉末衍射测定,结果如表14;X射线荧光光谱法测定样品分子筛的骨架摩尔组成以无水氧化物的摩尔组成为:Al2O3∶0.78P2O5∶0.63SiO2∶0.081SrO。Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results are shown in Table 13, which conforms to the characteristics of Table 1, indicating that it is SRM-6. Take part of the above-mentioned molecular sieve raw powder, raise the temperature to 550 ° C in a roasting furnace and keep the temperature constant for 3 hours, then naturally cool to room temperature in the air, take part of the crystallized product for X-ray powder diffraction measurement, the results are shown in Table 14; X The molar composition of the skeleton of the sample molecular sieve was determined by ray fluorescence spectrometry. The molar composition of the anhydrous oxide was: Al 2 O 3 : 0.78P 2 O 5 : 0.63SiO 2 : 0.081SrO.
表13Table 13
表14Table 14
对比例3Comparative example 3
117.53克水合氧化铝和605克去离子水加入到置于40℃水浴中的成胶釜中混合并搅拌30分钟,将147.6克磷酸加入成胶釜中搅拌2小时后,将32.04克硅溶胶、103.4克二乙胺加入到上述成胶釜中,充分搅拌30分钟,制成反应混合物。然后加入6.55克氧化镁粉末(含98.5重量%的MgO,下同,国药集团化学试剂有限公司),搅拌30分钟后,加入40克SRM-2的分子筛原粉,搅拌30分钟,将反应混合物封装入不锈钢晶化釜,将温度升到185℃搅拌恒温48小时。然后将晶化产物过滤、洗涤、并在100~110℃烘干,即得分子筛原粉产品。取部分该晶化产品作X-射线粉末衍射测定,结果表明产物为SRM-6和大量MgALPO-34及少量SAPO-41的混合物。Add 117.53 grams of hydrated alumina and 605 grams of deionized water into a gelling kettle placed in a water bath at 40°C, mix and stir for 30 minutes, add 147.6 grams of phosphoric acid into the gelling kettle and stir for 2 hours, then add 32.04 grams of silica sol, 103.4 grams of diethylamine was added into the above-mentioned gel forming kettle, and stirred thoroughly for 30 minutes to prepare a reaction mixture. Then add 6.55 grams of magnesium oxide powder (containing 98.5% by weight of MgO, the same below, Sinopharm Chemical Reagent Co., Ltd.), after stirring for 30 minutes, add the former powder of molecular sieve of 40 grams of SRM-2, stir for 30 minutes, and seal the reaction mixture Put it into a stainless steel crystallization kettle, raise the temperature to 185°C and stir at a constant temperature for 48 hours. Then filter, wash, and dry the crystallized product at 100-110°C to obtain the original molecular sieve powder product. Part of the crystallized product was taken for X-ray powder diffraction measurement, and the results showed that the product was a mixture of SRM-6, a large amount of MgALPO-34 and a small amount of SAPO-41.
实施例7Example 7
本实施例说明本发明提供的分子筛在甲醇制备烯烃的反应中的效果。This example illustrates the effect of the molecular sieve provided by the present invention in the reaction of preparing olefins from methanol.
将对比例1和实施例1-6合成的分子筛原粉经550℃焙烧4小时焙烧后,冷却至室温,将一部分压片,砸碎、筛分出20-40目粒度的颗粒作为催化剂DB-1、和催化剂A-F。The raw molecular sieve powder synthesized in Comparative Example 1 and Examples 1-6 was calcined at 550°C for 4 hours, then cooled to room temperature, and a part of it was pressed into tablets, crushed and sieved to obtain particles with a particle size of 20-40 mesh as the catalyst DB- 1. and Catalysts A-F.
反应评价在脉冲微反装置上进行。其试验参数为:反应温度为500℃,压力为常压。催化剂装量为100mg;反应物为甲醇,进样量为0.5μl,反应产物由在线气相色谱仪进行分析。色谱条件为:氢气与氮气流量均为30mL/min,空气流量为300mL/min,色谱柱初始温度40℃,在40℃恒温1min后,以10℃/min的升温速度程序升温至150℃,然后在150℃恒温2min,进样口温度为150℃,FID检测器温度为180℃。反应产物以C2-C4烯烃为目标产物。评价结果见表15。Reaction evaluations were performed on a pulsed microreactor. The test parameters are as follows: the reaction temperature is 500° C., and the pressure is normal pressure. The loading amount of the catalyst is 100 mg; the reactant is methanol, the injection volume is 0.5 μl, and the reaction product is analyzed by an online gas chromatograph. The chromatographic conditions are: the flow rates of hydrogen and nitrogen are both 30mL/min, the air flow rate is 300mL/min, the initial temperature of the chromatographic column is 40°C, after a constant temperature of 40°C for 1min, the temperature is programmed to rise to 150°C at a rate of 10°C/min, and then Keep the temperature at 150°C for 2 minutes, the temperature of the injection port is 150°C, and the temperature of the FID detector is 180°C. The reaction product is C 2 -C 4 olefins as target products. The evaluation results are shown in Table 15.
表15Table 15
从表15可见与SRM-2分子筛催化剂比较,本发明提供的分子筛用于催化MTO反应具有更高的低碳烯烃选择性。It can be seen from Table 15 that compared with the SRM-2 molecular sieve catalyst, the molecular sieve provided by the present invention has higher selectivity for low-carbon olefins when used to catalyze the MTO reaction.
实施例8Example 8
本实施例说明本发明提供的分子筛在乙醇制备乙烯的反应中的效果。This example illustrates the effect of the molecular sieve provided by the present invention in the reaction of preparing ethylene from ethanol.
催化剂制备同实施例7。Catalyst preparation is the same as in Example 7.
对比例2制备的催化剂为DB-2。The catalyst prepared in Comparative Example 2 was DB-2.
反应评价在脉冲微反装置上进行。其试验参数为:反应温度为350℃,压力为常压。催化剂装量为100mg;;反应物为乙醇,进样量为0.5μl,反应产物由在线气相色谱仪进行分析。色谱条件为:氢气与氮气流量均为30mL/min,空气流量为300mL/min;色谱柱初始温度40℃,在40℃恒温1min后,以10℃/min的升温速度程序升温至150℃,然后在150℃恒温2min,进样口温度为150℃,FID检测器温度为180℃。Reaction evaluations were performed on a pulsed microreactor. The test parameters are: the reaction temperature is 350° C., and the pressure is normal pressure. The loading amount of the catalyst is 100 mg; the reactant is ethanol, the injection volume is 0.5 μl, and the reaction product is analyzed by an online gas chromatograph. The chromatographic conditions are: the flow rates of hydrogen and nitrogen are both 30mL/min, and the air flow rate is 300mL/min; the initial temperature of the chromatographic column is 40°C, and after a constant temperature of 40°C for 1min, the temperature is programmed to rise to 150°C at a heating rate of 10°C/min, and then Keep the temperature at 150°C for 2 minutes, the temperature of the injection port is 150°C, and the temperature of the FID detector is 180°C.
反应产物以C2烯烃为目标产物。The reaction product has C2 olefins as the target product.
评价结果见表16所示。The evaluation results are shown in Table 16.
表16Table 16
从表16所示,与SAPO-34分子筛催化剂比较,本发明的分子筛用于催化乙醇脱水制乙烯反应中具有更高的选择性。As shown in Table 16, compared with the SAPO-34 molecular sieve catalyst, the molecular sieve of the present invention has higher selectivity in catalyzing the reaction of ethanol dehydration to ethylene.
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